InductoScan® Modular Induction Heating System

Product catalog summary

Overview: The InductoScan® system is a modular induction heating system designed for flexibility and adaptability in industrial applications. It is suitable for mid-to-high volume operations and offers a range of features to accommodate various production needs.

Key Features and Benefits:

Modular design allows for reconfiguration of power, mechanics, cooling, and controls to meet future production requirements.
Mechanical modules support various processes such as scanning, lifting/rotating, and linear transfer.
Single utility connection facilitates quick installation or relocation.
Easy maintenance with removable plumbing cover for full access to mechanical components.
User-friendly PC/PLC based controls for simplified setup, diagnostics, and process monitoring.
Self-contained system supports standalone work cell requirements.
Quench and water cooling recirculating systems ensure efficient operation.

Specifications:

ISO 9001:2000 Certified.
Standard power ratings range from 50 to 300 kW at various frequencies.
Quench and cooling systems include water-to-water plate and frame heat exchangers.
Control options include PC operator interface and optional PLC/HMI controls.
Multiple tower modules (Statiscan®, Euroscan®, Uniscan®) with varying capacities and dimensions.
Power requirements range from 50 kW to 300 kW with corresponding kVA and GPM specifications.
Safety features include heavy-duty sliding doors, power supply interlocks, and temperature/pressure switches.

Options and Accessories: The system offers various optional features such as motion programs, fault help, process signature monitors, and additional mechanical system modules. It also supports robot or overhead gantry part handling systems.

Applications: The InductoScan® system is suitable for applications such as camshaft heating, spindle heating, tube scan hardening, and single-shot heating.

Catalog excerpts

InductoScan® Modular Induction Heating System-1

For more information, call 800/624-6297, email: [email protected] or visit www.inductoheat.com The InductoScan® system uses a standardized modular design which provides flexibility in mechanical fixtures, control and operation. A significant advantage for customers is that this system uses individual modules for power, mechanics, cooling and controls that can be reconfigured to accommodate future production needs. Features/Benefits: • Mechanical modules provide various process solutions; scan, lift/rotate, pick & place, linear transfer and rotary index • Flexible design allows a wide range of power supplies and controls to be changed or upgraded to meet future needs • Single utility connection for fast installation or relocation • Removable plumbing cover enables full access to all mechanical components for easy maintenance/changeover • Self-contained system on a common base to support standalone work cell requirements • User-friendly PC/PLC based controls simplify set-up, changeover, diagnostics and process monitoring • Quench recirculating system with plate and frame heat exchanger • Water cooling recirculating system for inverter and coils Heavy-Duty Hardening System The InductoScan is a high performance induction heating system for mid-to-high volume and/or multi-shift operations. Multiple scan-tower modules are available to accommodate a wide variety of parts. Machine Control For Maximum Workpiece Flexibility The InductoScan system offers PLC control technology. These programs are designed for effortless touchscreen navigation and are ideal for monitoring and logging the process of every part during the heating application. Designed For Long Life Performance Components and designs are field proven with more than 40 years of experience behind each machine. All equipment and tooling are backed by the world’s largest designer and manufacturer of induction heating equipment. InductoScan® Induction Heat Treat System InductoScan® with PLC / PC HMI control

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InductoScan® Modular Induction Heating System-2

Inductoheat Inc., 32251 N. Avis Dr., Madison Heights, MI 48071 TEL: (248) 585-9393 FAX: (248) 589- SPECIFICATIONS: ISO 9001:2000 Certified InductoScan® Induction Heat Treat System ©2007 Inductoheat, Inc. All Rights Reserved. 500 10/07 LITHO IN U.S.A. BULLETIN HT-100 Standard Power Ratings (Other sizes available upon request.) Quench and Cooling System Control Tower Module Maximum Part Length Maximum Scan Length Scanning Speed (Max.) per second Workpiece Capacity / Spindle Spindle Rotation (RPM) Height Tower Up Height Tower Down Shipping Weight Machine Dimensions Power Requirements @ 480V, 60Hz,...

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