InductoScan® Induction Heat Treat System

Product catalog summary

Overview: The InductoScan® system is a modular induction heating system designed for flexibility and adaptability in industrial applications. It is suitable for mid-to-high volume operations and offers a range of features to accommodate various production needs.

Key Features and Benefits:

Modular design allows for reconfiguration of power, mechanics, cooling, and controls to meet future production requirements.
Mechanical modules support various processes such as scanning, lifting/rotating, and linear transfer.
Single utility connection facilitates quick installation or relocation.
Easy maintenance with removable plumbing cover for full access to mechanical components.
User-friendly PC/PLC based controls for simplified setup, diagnostics, and process monitoring.
Includes a quench recirculating system with a plate and frame heat exchanger and a water cooling system for inverters and coils.

Specifications:

ISO 9001:2000 Certified.
Standard power ratings range from 50 to 300 kW at various frequencies.
Quench and cooling systems include water-to-water heat exchangers with pumps and temperature controllers.
Control options include PC operator interface to PLC control circuit with optional PLC/HMI controls.
Multiple tower modules (Statiscan®, Euroscan®, Uniscan®) with varying capacities and dimensions.
Safety features include heavy-duty sliding doors, power supply and control door interlocks, and various sensors and switches.

Options and Accessories: The system offers various options such as motion programs, fault help, process signature monitors, trend screens, and additional mechanical system modules. It also supports robot or overhead gantry part handling systems.

Applications: The InductoScan® system is suitable for applications such as camshaft heating, spindle heating, tube scan hardening, and single-shot heating.

Catalog excerpts

InductoScan® Induction Heat Treat System-1

HT-100-InductoScan-Rev3 11/5/07 4:40 PM Page 1 InductoScan® Induction Heat Treat System The InductoScan® system uses a standardized modular design which provides flexibility in mechanical fixtures, control and operation. A significant advantage for customers is that this system uses individual modules for power, mechanics, cooling and controls that can be reconfigured to accommodate future production needs. Features/Benefits: • Mechanical modules provide various process solutions; scan, lift/rotate, pick & place, linear transfer and rotary index • Flexible design allows a wide range of power supplies and controls to be changed or upgraded to meet future needs • Single utility connection for fast installation or relocation • Removable plumbing cover enables full access to all mechanical components for easy maintenance/changeover • Self-contained system on a common base to support standalone work cell requirements • User-friendly PC/PLC based controls simplify set-up, changeover, diagnostics and process monitoring • Quench recirculating system with plate and frame heat exchanger InductoScan® with PLC / PC HMI control Machine Control For Maximum Workpiece Flexibility • Water cooling recirculating system for inverter and coils The InductoScan system offers PLC control technology. These programs are designed for effortless touchscreen navigation and are ideal for monitoring and logging the process of every part during the heating application. Heavy-Duty Hardening System Designed For Long Life Performance The InductoScan is a high performance induction heating system for mid-to-high volume and/or multi-shift operations. Multiple scan-tower modules are available to accommodate a wide variety of parts. Components and designs are field proven with more than 40 years of experience behind each machine. All equipment and tooling are backed by the world’s largest designer and manufacturer of induction heating equipment. For more information, call 800/624-6297, email: [email protected] or visit www.inductoheat.com

Open the catalog to page 1

InductoScan® Induction Heat Treat System-2

HT-100-InductoScan-Rev3 11/5/07 4:40 PM InductoScan Page 2 ® Inductoheat Inc., 32251 N. Avis Dr., Madison Heights, MI 48071 TEL: (248) 585-9393 FAX: (248) 589-1062 Induction Heat Treat System SPECIFICATIONS: Standard Power Ratings (Other sizes available upon request.) Quench and Cooling System Control Tower Module Maximum Part Length Maximum Scan Length Scanning Speed (Max.) per second 50 - 300 kW @ 3, 10 and 30 kHz 50 - 200 kW @ 50 kHz, 50 - 150 kW @ 200 kHz Water-to-water plate and frame heat exchangers with pumps, temperature controllers, quench heater, pressure gauges and valves. PC operator...

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