InductoScan®-flex Modular Hardening Equipment

Product catalog summary

Overview
The document provides detailed information about the InductoScan®-flex, a modular induction hardening system developed by Inductoheat Inc. It highlights the system's flexible and modular design, allowing for the hardening of various workpieces through interchangeable processing modules.

Specifications

Power Ratings: MF 50/100/150kW at 10 or 30kHz; HF 45/90/135 kW at 50 – 200kHz.
Clamping Length: Up to 35 inches (900 mm).
Hardening Length: Up to 31 inches (800 mm).
Workpiece Rotation: 45 – 450 rpm.
Cooling System: Customer-specific parameters monitored and displayed via controls.
Machine Dimensions: Length 142 in (3625 mm), Height 84 in (2150 mm), Width 78 in (2000 mm) with operating panel 91 in (2320 mm).
Machine Weight: Approx. 5520 lbs (2500 kg).

Features

Modular adaptable processing modules with plug-and-play technology.
Menu-guided A/B or Siemens control with precise energy control.
Automatic inverter matching assistance for efficient re-tooling.
Safety features include protective enclosure with door interlocks and temperature switches on critical cooling paths.

Modules
The system offers various processing modules, including:

Modules for processing part centers (single/dual spindles).
Indexing table modules with rotating or fixed part locators.
Horizontal continuous tractor feed and pusher type modules (1-track and 2-track).
Drive disk module and further modules for special applications.

Technical Specifications

Controls: CNC or PLC controls for programming the hardening process.
Connected Load: Output power input varies with power rating, with specific plant water requirements.

Options
Additional options include process data monitoring/collection, modules for part handling, inductor quick-change connection, and inductor ground detection.

Conclusion
The InductoScan®-flex system is designed for flexibility and efficiency in induction hardening, with a focus on modularity and ease of use. It is suitable for a wide range of applications in the metals and materials industry.

Catalog excerpts

InductoScan®-flex Modular Hardening Equipment-1

n t i c k W i d a Airport Rd. c P o T r e a Pontiac Airport Dequinder John R. I-75 ar Woodw Telegraph d Ave N. Avis N. Avis Dr 14 mile 32251 Mandoline Ave Milton Ave 13 mile I-696 I-9 4 I-275 Lodge I-96 I-75 Edward Ave Townley St 14 Mile John R Rd N M-59 D e o tr I-94 it Detroit Metro Airport Madison Heights, MI U.S.A. InductoScan ®-flex For more information, call (248) 585-9393 or visit www.inductoheat.com The evolution of flexible modular induction hardening systems Reichenbach/Fils, Germany Inductoheat Inc., 32251 North Avis Dr, Madison Heights, MI 48071 ©2006 Inductoheat, Inc. All Rights Reserved. 09/06 BULLETIN FT-101 Leading Manufacturers of melting, Thermal Processing & Production Systems for the Metals & Materials Industry Worldwide

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InductoScan®-flex Modular Hardening Equipment-2

InductoScan ®-flex ® InductoScan -flex Modular Hardening Equipment The Concept Our universal hardening machine features a flexible, modular set-up for the hardening of a wide variety of workpieces. It incorporates a primary machine, to which various interchangeable processing modules can be fitted quickly, simply, and precisely, depending on the application. Technical Specifications Power Ratings 50 / 100 / 150 kW 45 / 90 / 135 kW Workpiece rotation 45 – 450 rpm Cooling system Customer-specific parameters monitored and displayed via controls Controls CNC or PLC controls for programming of the...

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