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INDUCTION HEATING APPLICATION NOTE

INDUCTION HEATING APPLICATION NOTE

INDUCTION HEATING APPLICATION NOTE

Product catalog summary
Component Overview: The document details the specifications and machine description for a large bearing ring used in wind mills. The bearing ring has an outer diameter ranging from 1m to 3.5m and is made from 42CrMo4 material. The application involves hardening gear teeth individually using a custom-designed machine.
Specifications: The production process involves a scan rate of approximately 7 mm/sec with a case depth of 2.5 - 3.5 mm. The power supply type is SP18, operating at 150 kW and 10 kHz frequency.
Machine Description: The machine accommodates an inner diameter of at least 1,200mm and a maximum outer diameter of 3,500mm. It features an X-axis traverse of up to 1,500mm and a Z-axis scan height of 350mm. The rotating index table can accept parts with an outer diameter from 1,000mm to 3,000mm and a maximum component weight of 5,000 Kg. The machine is controlled by CNC and requires manual loading and initial gear tooth alignment. Once the coil is positioned, the process runs automatically based on a predefined application recipe.
Certification: The process is ISO 9001:2000 certified, ensuring quality and consistency in production.
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Catalog excerpts

INDUCTION HEATING APPLICATION NOTE-1

INDUCTION HEATING APPLICATION NOTE COMPONENT: Large Bearing Ring For Wind Mill SPECIFICATIONS: Part Name: Bearing ring from 1m - 3.5m OD Material: 42CrMo4 Application: Harden gear tooth by tooth Machine Type: Custom design Production Rate: Scan rate approx. 7 mm/sec at 2.5 - 3.5 mm case depth Power Supply Type: SP18 Power & Frequency: 150 kW / 10 kHz MACHINE DESCRIPTION: Inner Diameter: Minimum ID 1,200mm Outer Diameter: Maximum OD 3,500mm X-axis Traverse: Max 1,500mm Z-axis Scan Height: 350mm Rotating Index Table: - Accept parts from 1,000mm - 3,000mm OD - Component Weight: Max 5,000 Kg - CNC type control Manual loading and manually match the first gear tooth and coil location. After initial coil positioning, the process will run automatically based on application recipe. For more information, call 800/624-6297, email: [email protected] or visit www.inductoheat.com ©2009 Inductoheat, Inc. All Rights Reserved. 100 05/09 LITHO IN U.S.A. BULLETIN APP.NOTE-L.GEAR Leading Manufacturers of Melting, Thermal Processing and Production Systems for the Metals and Materials Industry Worldwide.

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INDUCTION HEATING APPLICATION NOTE-2

Induction Heat Treating Technologies For Large Gears Inductoheat has been manufacturing induction heating systems for large gears for over 30 years. Our accurately controlled, induction gear hardening systems can selectively harden specific areas of your gear teeth and bearing race with minimum shape distortion, producing a fine-grained martensitic layer. Additional benefits include required hardness and compressive surface stresses, improved contact fatigue strength and wear resistance, and elimination of premature gearbox failure. For more information, call 800/624-6297, email: [email protected]...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.