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INDEX R200

INDEX R200

INDEX R200

Product catalog summary
Overview: The INDEX R200 is a versatile turn-mill center designed for comprehensive machining tasks. It features two motorized milling spindles that enable simultaneous 5-axis machining, enhancing productivity through parallel operations on both the main and counter spindles.
Complete Machining: The R200 is equipped with separate subsystems for the upper and lower milling spindles, allowing for full rear-end or parallel machining. It includes a substantial tool memory and tool strips with 12 stationary tools in the working area.
Speed and Efficiency: The machine is designed for high-speed operations with rapid accelerations, fast traverse rates, and a quick chip-to-chip time of 4 seconds for tool changes. Its motorized milling spindles provide high cutting efficiency.
Construction and Kinematics: The R200 features a robust construction with advanced kinematics, including a vertical machine arrangement for efficient machining. It offers exceptional stiffness and dynamic response, enabling simultaneous machining on both sides of the workpiece.
Energy Efficiency: INDEX prioritizes energy efficiency by incorporating regenerative drives for energy recovery and automated shutdown functions to reduce consumption. The machine uses optimized material pairings and low-friction bearings to minimize energy losses.
Control System: The machine is equipped with the INDEX C200-4D sl control system, based on the SIEMENS SINUMERIK S840D Solution Line. This system provides user-friendly functions for complex machining operations, supporting easy programming, process simulation, and efficient production.
Technical Specifications: The R200 has a bar capacity of 65 mm, spindle speeds up to 5000 rpm, and a tool magazine with up to 120 tool pockets. It includes a gantry-type removal unit for efficient workpiece handling.
Contact Information: Contact details for INDEX-Werke GmbH & Co. KG and its international branches are provided.
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Catalog excerpts

INDEX R200-1

INDEX Turn-mill center for flexible complete machining better, parts, faster.

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INDEX R200-2

A new dimension in milling and turning With the R series, INDEX is setting the standard for a new generation of turning/milling centers. Two motorized milling spindles perform machining in two independent sub-systems, including 5-axis machining. Both heavy-duty roughing operations and highly accurate fine-turning operations can be performed simultaneously on the main spindle and counter spindle. This parallel use increases productivity significantly compared to conventional designs. New design solutions for optimum stiffness, thermal and dynamic stability, and vibration damping also provide for...

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INDEX R200-3

Due to intelligent kinematics with an efficient arrangement of axes, a trend-setting machine concept has emerged that also facilitates comprehensive complete machining operations. The idea: A vertical machine arrangement in which the main spindle moves in the Z direction, the counter spindle in the X and Z directions, tool carrier 1 in the X, Y, and B directions, and tool carrier 2 in the Y and B directions. Solid construction with impressive kinematics The result: A design with two independent sub-systems, exceptional stiffness between moving components and machine bed, as well as impressive...

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INDEX R200-4

Circular guide - from the center of the machine bed INDEX Circular guide • High stiffness • Transmission of force via short lever arms • High dynamic response • Best damping and guiding properties During development of the R series, emphasis was placed on achieving a high degree of stiffness, thermal and dynamic stability, and vibration damping. For this reason, a vertical cast machine bed with a heavily ribbed, enclosed modular design was chosen. The motorized milling spindles are placed in the center of the machine and are operated freely and wearfree in the Y- and B-axes via hydrostatic circular...

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INDEX R200-5

The magazine - all tools on board Two separate shuttle units independently supply the two motorized milling spindles with the tools required in each case from the tool magazine. With a maximum of 120 tool pockets, the R200 has a large tool set. Chip-to-chip time of 4 seconds contributes to minimizing secondary processing times. At a glance • 80/120 tool stations (HSK-T40 holder) • Minimum load cycles; Chip-to-chip time only 4 s • Simultaneous and independent changes at both milling spindles possible • High degree of functional reliability due to standard tool magazine with chain design Reducing...

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INDEX R200-6

For years, INDEX has viewed the efficient use of energy and resources as a key requirement in its machine development activities. Therefore, today all machines already conform to the principle of reduced energy consumption with simultaneous improvement in environmental compatibility. Design experience, such as measurements on machines in the field, form the basis for meeting or even surpassing requirements regarding energy/resource efficiency sustainably, also in the future. Weight reduction: • Reduction of energy consumption Simulation programs enable minimization of weights of moving assemblies,...

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INDEX R200-7

Simple tool selection The programmer decides which new tool is to be provided and when - separately and independently for both tool carriers. Simultaneous tool change is also possible. The tool pool in the magazine can be used by both tool carriers without restriction. A control designed according to user's wishes Reliable handling The INDEX C200-4D sl control is based on the field-proven SIEMENS SINUMERIK S840D Solution Line, paired with drives from the Easy to program A large number of powerful user cycles ensure: • Simple and fast programming • Field-oriented applications • Tested and reliable...

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INDEX R200-8

Technical data Working area mensions Di +Y2 160 6.3) Main spindle, counter spindle Unit Spindle diameter in front bearing mm (inch) Spindle nose ISO 702/1 Size Chuck diameter mm (inch) C-axis resolution Degrees Feed drive of main spindle Minimum distance for collet mm (inch) Slide travel of Z-axis mm (inch) Rapid traverse rate m (inch)/min Feed drive of counter spindle Minimum distance for collet mm (inch) Slide travel of Z-axis mm (inch) Slide travel of X-axis mm (inch) Rapid traverse rate X, Z m (inch)/min 100 (3.9) 390 (15.4) R200 with SBL bar loading magazine 2380 (93.70) 3470 (136.62) 1440...

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INDEX R200-9

BRAZIL I Sorocaba INDEX Toriios Automaticos Ind. e Com. Ltda. Rua Joaquim Machado 250 18087-280 Sorocaba - SP Phone +55 15 2102 6017 [email protected] www.index-traub.com.br CHINA I Shanghai INDEX Trading (Shanghai) Co., Ltd. No. 526, Fute East 3rd Road Shanghai 200131 Phone +86 21 54176637 [email protected] www.index-traub.cn CHINA I Taicang INDEX Machine Tools (Taicang) Co., Ltd. 1-1 Fada Road, Building no. 4 Ban Qiao, Cheng Xiang Town 215413 Taicang, Jiangsu Tel.: +86 512 5372 2939 [email protected] www.index-traub.cn DENMARK I Langeskov INDEX TRAUB Danmark Havretoften 1 5550 Langeskov...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.