INDEX G500 / G520
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G500, G520 Turn-mill centers for high-performance machining of large workpieces better.parts. faster.

New dimensions in turning and milling The INDEX G500/G520 is an innovative turn-mill center in Three tool carriers with a tool pool of up to 151 tools provide The vertically sloping interior paneling ensures optimum chip a class of its own – especially when it comes to efficient maximum flexibility for complete machining of complex flow. The chip conveyor can be mounted on the right or left • Identical main and counter spindles with spindle clearance production of large workpieces with high complexity and side, depending on customer requirements. A total of up to 14 productive axes ensure...

Best performance for applications in the automotive, medical, aerospace, and machinery industries INDEX offers customers optimal solutions for flexible and and, above all, close collaboration with customers. Due to the The INDEX G500 and INDEX G520 turn-mill centers offer the efficient production. INDEX engineers have leveraged years carefully planned design and great flexibility of INDEX best performance for customers from the machinery, auto- of experience from many industries in their product develop- products, customers can also utilize an extensive modular motive, and aerospace...

The modular system in this series offers a wide range of options. Up to 3 tool carriers can be integrated into the work area. The work area offers ample space to machine any kind of workpiece. The working range allows for parts up to 1,600/2,300 mm in length. The powerful main and counter spindles are designed for bar diameters up to 120 mm and for chucked part diameters of up to 500 mm. Turret steady rests are available for machining long or shaftshaped parts. The INDEX G520 features a powerful motorized milling spindle capable of performing simultaneous 5-axis machining. The ergonomic...

INDEX G500, G520 The components Main and counter spindles • Spindle clearance dia. 120 mm • Max. speed 2,500 rpm • 85 kW, 2,000 Nm (40% DC) • Chuck diameter 500 mm Large degrees of freedom in the work area for a wide variety of machining options Upper turret (INDEX G500) • 12 live stations, each VDI 40 with W-serration • 5,400 rpm, 18 kW, 42 Nm (25% DC) • X axis 295 mm, rapid traverse rate 30 m/min • Y axis +/-100 mm, rapid traverse rate 20 m/min • Z axis 1,580 mm / 2,290 mm, rapid traverse rate 50 m/min INDEX G520 Maximum productivity by simultaneous machining with 3 tools Two turrets with...

Tool magazine with up to 115 tool locations HSK-T63 / Capto-C6 Motorized milling spindle HSK-T63 or Work area Vertical walls for optimum chip flow Y-B quill with torque motor for high precision Tool turret 18 tool locations each / VDI 40 / 5,400 rpm / 18 kW / 42 Nm (25 % DC) Optional: Turret steady rest Working range with turning lengths 1,600 mm / 2,300 mm Turret slides with linear axes: X 210 mm / Z 1.600 mm or 2.300 mm Mineral cast bed in block design for excellent rigidity and thermal stability

Robot cell Intelligent automation – even more flexibility and efficiency With the iXcenter robot cell, blanks and finished parts can be fed and discharged quickly, safely and flexibly. The overall sequence between the machine and the robot cell is created using predefined macros in the NC program. The sliding door in the machine's work area, which opens and closes automatically, provides access to the robot. The iXcenter is modular in structure and allows you to efficiently integrate various processes. The iXcenter's ease of access to spindles, tool carriers, and tool magazine makes you...

The cockpit for easy integration of the machine in your business organization CUSTOMER Focus on production and control – Industry 4.0 included. The iXpanel operating concept provides access to networked production. With iXpanel, your operator always has all relevant information for efficient production right at the machine. iXpanel is included with the standard version and can be enhanced with custom options. You can use iXpanel just as you require it for your business organization – that’s Industry 4.0 tailored to suit your needs. iXpanel integrates the latest control generation SIEMENS...

Work area INDEX G500 - Turning length 1,600 mm (2,300 mm) Dimensions The cooling concept: efficient use of energy Lorem ipsum Work area INDEX G520 - Turning length 1,600 mm (2,300 mm) Dimensions 160 e.g., production hall heat- cooling medium cannot cooling principles: control cabinet. The lost ing, service water heating heat energy is absorbed necessary cooling unit can be used with the help of removed from a central recovery of machine waste the water interface first on All high-loss heat sources heat enables a sustainable reduction of energy costs tion hall and also centrally • Targeted...

Installation plan for INDEX G500/G520 Turning length 1,600 mm (2,300 mm) / chip conveyor at left and workpiece handling Technical dataWorking range INDEX G500 Installation plan for INDEX G500/G520 Turning length 1,600 mm (2,300 mm) / chip conveyor at right iXcenter with basic cell and pallet module Turning length - long version mm 2,300 2,300 Main spindle and counter spindle Spindle clearance Spindle head ISO 702/1 • Max. speed • Drive power (100% / 40% DC) • Torque (100%/40% DC) Chuck diameter C axis resolution Upper tool carrier Kinematics Tooling system Number of stations • Max. speed •...

BRAZIL I Sorocaba INDEX Tornos Automaticos Ind. e Com. Ltda. Rua Joaquim Machado 250 18087-280 Sorocaba - SP Phone +55 15 2102 6017 vendas@indextornos.com.br br.index-trau b.com CHINA I Shanghai INDEX Trading (Shanghai) Co., Ltd. No. 526, Fute East 3rd Road Shanghai 200131 Phone +86 21 54176637 china@index-traub.com www.index-trau b.cn CHINA I Dalian INDEX DALIAN Machine Tool Ltd. 17 Changxin Road Dalian 116600 Phone +86 411 8761 9788 dalian@index-traub.com www.index-traub.cn DENMARK I Langeskov INDEX TRAUB Danmark Havretoften 1 5550 Langeskov Phone +45 30681790 info@index-traub.dk...