Introduction
IMS is a global distributor of tool holders, operating in 95 countries with exclusive distributors in the US, Spain, and the Czech Republic. The company focuses on aligning with Industry 4.0 needs by developing innovative solutions for product identification and selection, aiming to meet customer expectations through a synergy between manufacturers, retailers, and users.
Catalogue Structure
The catalogue is designed to guide users through selecting the appropriate tool holder by defining machine and tool connection types, and choosing optional features and finishes. It includes sections for accessories and components, emphasizing the importance of understanding product characteristics.
Product Specifications
The catalogue details various tool holders, including collet chucks with and without collet nuts for ER and EOC collets, adhering to DIN standards. It provides part codes, descriptions, dimensions, connection types, and balancing RPMs for each product.
Accessories and Components
Sections cover a range of accessories such as petal collets, ball clamping systems, wrenches, tool clampers, and spindle shank wipers. Components include collet nuts, ER and EOC collets, pull studs, coolant tubes, and tap collets.
Recommendations and Best PracticesThe catalogue offers tips for easy collet
chuck setup and emphasizes the versatility of collet chucks for high-speed milling operations. It also provides guidance on selecting optional materials and finishes to enhance product performance.
Conclusion
IMS aims to enhance customer experience by providing comprehensive product information and facilitating the selection process through a well-structured catalogue.
Overview: The document provides detailed specifications and configurations for various types of collet chucks and tool holders used in milling operations. It includes information on right-hand (RH) and left-hand (LH) collet chucks, end mill holders, and face mill holders, highlighting their versatility and suitability for high-speed milling.
Collet Chucks: The document lists numerous collet chucks without mini nuts and with nuts, specifying their part codes, descriptions, dimensions (ER, D, L1), connection types (HSK), and balancing speeds (RPM). The collet chucks are categorized based on their compatibility with different HSK connections, which are essential for configuring toolholders.
HSK Connections: A comprehensive list of available HSK connections is provided, each with a unique code. These connections are crucial for configuring toolholders and ensuring compatibility with various milling machines.
Materials and Finishes: The document mentions optional materials and finishes for manufacturing, including stainless steel, steel nickel, and endurance coatings. The choice of material can affect the hardness and durability of the toolholders.
End Mill Holders: End mill holders are described as cost-effective and easy to install, suitable for lower-speed operations. Specifications include part codes, dimensions (D, d, L), connection types, and balancing speeds.
Face Mill Holders: The document briefly mentions face mill holders, providing part codes and specifications similar to those of end mill holders.
Conclusion: The document serves as a technical guide for selecting and configuring collet chucks and tool holders for milling operations, emphasizing the importance of choosing the correct HSK connection and material for optimal performance.
Overview: This document provides detailed specifications and configurations for various tool holders and milling arbors used in metalworking and woodworking. It includes information on face mill holders, modular tool holders, and milling arbors, along with their respective part codes, dimensions, and connection types.
Face Mill Holders: The document lists several face mill holders with varying dimensions and HSK connections. Key parameters include diameter (D), length (L), and balancing speed (RPM). The holders are designed for different HSK connections such as HSK 50 A-E-F, HSK 63 A-E-F, and others, with balancing speeds up to 24,000 RPM.
Modular Tool Holders: These holders are used with sharpening mills and drills with threaded connections. They are available in different sizes and HSK connections, including HSK 40 A-E and HSK 63 A-E-F, with balancing speeds up to 24,000 RPM.
Milling Arbors: The document details a range of milling arbors with specifications such as diameter (D), height (H), and connection type. The arbors are compatible with HSK 50 E-F and HSK 63 E-F connections, supporting balancing speeds up to 24,000 RPM.
Manufacturing Material: All tool holders and arbors are manufactured from steel, ensuring durability and performance.
HSK Connections: A comprehensive list of available HSK connections is provided, including codes for each type, such as HSK 25 E (Cod. 1AA) and HSK 100 A (Cod. 1AQ). Users must select the appropriate connection for configuring their tool holders.
Standards and Specifications: The document references DIN 69893 standards for
HSK tool holders, ensuring compliance with industry norms.
Milling Arbors Overview
This document provides detailed specifications for various milling arbors, focusing on their dimensions, connections, and balancing capabilities. The arbors are categorized based on their compatibility with different HSK connections, which are essential for configuring toolholders.
Specifications
The milling arbors are listed with part codes, descriptions, dimensions (D, H, M), number of locking screws (N°/TK), connection type, and balancing RPM. The document includes arbors for different systems such as 'Weinig' and 'SCM', with specific HSK connections like HSK 85 W and HSK 85 S.
HSK Connections
A comprehensive list of available HSK connections is provided, each with a unique code. These connections are crucial for setting up toolholders and ensuring compatibility with various milling machines.
Hydro Chucks
The document also details hydro chucks, which are ideal for detailing, milling, and drilling operations. These chucks offer high concentricity and ease of setup. Specifications include part codes, dimensions (D, d, L, L1), connection type, and balancing RPM.
Manufacturing Material
The milling arbors and hydro chucks are manufactured from steel, ensuring durability and performance in woodworking mills.
Conclusion
This document serves as a technical guide for selecting the appropriate milling arbors and hydro chucks based on specific requirements and machine compatibility. It emphasizes the importance of choosing the correct HSK connection for optimal toolholder configuration.
Overview: This document provides detailed specifications and descriptions of various tool holders and accessories used in machining operations, specifically focusing on HSK (Hollow Shank Taper) tool holders. The document is structured into sections detailing different types of tool holders, their specifications, and the available HSK connections.
1. Hydro Chucks: Hydro chucks are designed for high precision and stability in machining operations. The document lists various models with specifications such as diameter (D), length (L), and connection type (HSK 63, 80, 100, etc.). All models are balanced for 18,000 RPM.
2. Twister Hydro: These tool holders combine hydraulic clamping with adjustable height for effective wood chip suction and cutting precision. Specifications include diameter, length, and connection type, with a balancing speed of 24,000 RPM.
3. Drill Chucks: Designed for low-speed boring and milling, these chucks are available in various sizes and HSK connections, balanced for 18,000 RPM.
4. Saw Blade Holders: Used for clamping circular saws, these holders can be used with or without a counterflange. Specifications include diameter, length, and connection type, with a balancing speed of 24,000 RPM.
5. Milling Chucks: Known for high clamping force and ease of use, these chucks are suitable for general milling operations. They are available in various sizes and HSK connections, with balancing speeds ranging from 18,000 to 24,000 RPM.
6. Test Bars: These provide maximum precision for centering inspections on electrospindles. Specifications include diameter, length, and connection type, with balancing speeds up to 70,000 RPM.
7. Blank Bars: These tool holders have finished machine connections and untempered bodies for manufacturing monoblock tools. Specifications include diameter, length, and connection type, with a balancing speed of 24,000 RPM.
8. Shrink Fit Tool Holders: These holders offer high precision and reliability for high-speed operations, with run-out specifications significantly better than collet chucks. Specifications include diameter, length, angle, and connection type, with balancing speeds up to 70,000 RPM.
HSK Connections: The document lists available HSK connections, each with a specific code, and emphasizes the importance of selecting the correct connection for configuring tool holders.
Material: All tool holders are manufactured from steel, ensuring durability and performance in machining operations.
Shrink Fit Tool Holders Overview
The document provides a comprehensive list of shrink fit tool holders, categorized by part codes (D001 to D039) and specifications. Each tool holder is described by its version, length (L), angle (α), HSK connection type, and balancing speed (RPM). The tool holders are designed for precision and efficiency in machining operations.
Specifications
- Versions: Slim versions 3 to 25, with varying lengths (75, 90, 120, 160 mm).
- Angle: Consistently 3° across all models.
- HSK Connections: Multiple options including HSK 25 E, HSK 32 A-E, HSK 40 A-E, HSK 50 A-E-F, HSK 63 A-E-F, HSK 80 A, and HSK 100 A.
- Balancing: Ranges from 18,000 to 70,000 RPM depending on the model.
HSK Connection Codes
The document lists specific codes for each HSK connection type, which are essential for configuring the tool holders. These codes are crucial for ensuring compatibility with different machining systems.
Manufacturing Material
All tool holders are manufactured from high-quality steel, ensuring durability and performance.
Tap Holders
The document also includes information on tap holders with double compensation, designed for precise threading operations. These are categorized by part codes (AX00 to AX04) and include specifications such as diameter (D), length (L), and connection type.
Tapping Specifications
Detailed tapping specifications are provided, including tool shaft standards and collet styles, ensuring compatibility with various threading operations.
Conclusion
This document serves as a detailed guide for selecting the appropriate shrink fit tool holders and tap holders for specific machining needs, emphasizing the importance of choosing the correct HSK connection and understanding the specifications for optimal performance.
Overview: This document provides detailed specifications and standards for Morse cone reductions, HSK tool holders, and collet chucks used in machining operations. It includes part codes, descriptions, and technical parameters for various tool holders and connections.
Specifications:- Morse Cone Reductions: Used for bits and mills in lathes and machines with Morse cones, adhering to DIN 228 standards.
- HSK Tool Holders: Conform to DIN 69893 standards, available in various styles (A, C, E, F) and sizes, with part codes provided for configuration.
- Collet Chucks: Designed for ER collets (DIN 6499/DIN 15488), available in right-hand (RH) and left-hand (LH) configurations, with various nut types and balancing speeds.
Procedures:- To configure a tool holder, select the appropriate connection type from the provided part codes.
- Refer to page 69 for a complete list of DIN manufacturing rules.
Standards:- Machine Connection Standards: Include HSK DIN 69893, SK DIN 69871, BT MAS 403, and CAT B 5.50.
- Tool Holding Standards: Cover ER Collet Chucks, End Mill Holders, Face Mill Holders, and more.
- Pull Studs Standards: Include DIN 69872/B, ANSI, MAS 403 BT, and JIS - B - 6339.
Recommendations:- Choose the appropriate tool holder and connection type based on the specific machining requirements and standards.
- Consider optional materials and finishes for enhanced durability and performance.
Key Data:- HSK connections are available in various sizes, each with a unique part code for easy identification.
- Collet chucks are available with different nut types and balancing speeds, suitable for high-speed milling operations.
Overview: The document provides detailed specifications and configurations for various tool holders, specifically focusing on SK, BT, and CAT connections. It includes part codes, descriptions, and technical parameters for collet chucks used in milling operations.
Specifications: The document lists numerous part codes for SK, BT, and CAT tool holders, each associated with specific manufacturers like 'Colombo & Giordano', 'Elte', 'HSD', 'HITECO', 'BIESSE', and 'CMS'. Each tool holder is identified by a unique code and is compatible with different DIN standards such as DIN69871A/B.
Technical Parameters: The document provides detailed specifications for collet chucks, including:
- ER collet sizes (e.g., ER 32, ER 40, ER 50)
- Dimensions (D and L or L1)
- Connection types (e.g., SK 40 DIN 69871A/B, BT 40A/B, CAT 40)
- Balancing speeds (RPM), typically 15,000 or 24,000 RPM
Materials and Finishes: Optional materials and finishes are available, including stainless steel and various coatings like DARKSIDE, NICKEL, and ENDURANCE, which may affect hardness.
Usage Recommendations: Collet chucks are highlighted as versatile solutions for high-speed milling operations, with specific configurations recommended based on the connection type and application requirements.
Additional Information: The document references additional pages for complete DIN manufacturing rules and further technical details, indicating a comprehensive catalog structure.
Overview: This document provides detailed specifications and configurations for various collet chucks and end mill holders used in milling operations. It includes information on part codes, descriptions, dimensions, connection types, and balancing RPMs.
Collet Chucks:- Collet chucks are available in both left-hand (LH) and right-hand (RH) configurations, with or without nuts.
- They are designed for ER and EOC collets, adhering to DIN standards (6499, 15488, 6388).
- Specifications include diameter (D), length (L1), and connection types such as SK, BT, and CAT, with balancing speeds up to 24,000 RPM.
- Optional materials include stainless steel and steel, with finishes like Darkside, Nickel, and Endurance, affecting hardness.
End Mill Holders:- End mill holders are designed for lower speed operations, with a focus on affordability and ease of use.
- They are compatible with DIN 1835/B standards and available in various diameters and lengths.
- Connection types include SK, BT, and CAT, with balancing speeds up to 15,000 RPM.
Connection Types and Codes:- Various connection types are available, including SK, BT, and CAT, each with specific part codes for easy identification.
- Some connections are available without flange cuts, offering additional configuration options.
Key Considerations:- Choosing the right connection type is crucial for configuring toolholders effectively.
- Optional materials and finishes can impact the performance and durability of the toolholders.
Overview: The document provides detailed specifications and configurations for various tool holders, including drill chucks, saw blade holders, milling chucks, test bars, and blank bars. These components are essential for machining operations and are designed to meet specific DIN standards.
Drill Chucks: Drill chucks are available in various sizes and are compatible with SK, BT, and CAT connections. They are suitable for low-speed boring, milling, and generic cutting operations. The balancing speed for these chucks is 15,000 RPM.
Saw Blade Holders: The document distinguishes between saw blade holders with and without counterflanges. Both types are used for clamping circular saws, with the counterflange providing additional safety for larger saws. The balancing speed for these holders is 24,000 RPM.
Milling Chucks: These chucks offer high clamping force and ease of use, making them ideal for general cutting and milling operations. They are compatible with SK, BT, and CAT connections, with a balancing speed of 15,000 RPM.
Test Bars: Test bars are used for precision centering inspections on electrospindles. They are available in various sizes and are compatible with SK, BT, and CAT connections. The balancing speed varies, with some models reaching up to 70,000 RPM.
Blank Bars: Blank bars are provided for custom machining and are available in different sizes and connection types. The balancing speed for these bars is 15,000 RPM.
Manufacturing Material: All tool holders are made from steel, ensuring durability and performance in machining operations.
Connection Types: The document lists various part codes for SK, BT, and CAT connections, indicating compatibility with different machine tools and configurations.
Shrink Fit Tool Holders
The document provides detailed specifications for various shrink fit tool holders, focusing on slim versions with different diameters (1/2", 5/8", 3/4", 1", and 1-1/2") and lengths (160 mm) with a 3° angle. These tool holders are compatible with SK, BT, and CAT connections, adhering to DIN 69871 standards, and are balanced for up to 24,000 RPM. The material used is steel with a hardness of 58HRC+ and precision of H6.
Tap Holders
Tap holders with double compensation are described, available in various sizes and configurations for SK, BT, and CAT connections. They are designed for precise threading operations and are balanced for up to 24,000 RPM. The document lists specific part codes and dimensions for each configuration.
Morse Cone Reductions
The document outlines morse cone reduction systems for use in lathes and machines equipped with morse cones. These are available for SK, BT, and CAT connections, with balancing up to 15,000 RPM. The material used is steel, and specific part codes and dimensions are provided.
Spindle Gripper Assemblies
Details on spindle gripper assemblies for HSK spindles are provided, ensuring precise clamping and quick release of tool holders. The document includes specifications for petal collets and reduced petal collets for refurbished spindles, with part codes and dimensions.
Ball Clamping Systems
The document describes ball clamping systems for pull studs with radius, suitable for SK and BT electrospindles. These systems ensure a firm grip and quick release of tool holders. Specifications include part codes, dimensions, and connection types.
Overview: This document provides detailed specifications and descriptions of various petal collets and wrenches used in electrospindles, specifically for SK/BT/CAT tool holders. It includes part codes, dimensions, and connection types for each component.
Spindle Gripper Assembly: The spindle gripper assembly is designed for SK/BT/CAT electrospindles, ensuring tight clamping and quick release of tool holders.
Petal Collets: The document lists multiple types of petal collets, categorized by their compatibility with different tool holder standards (DIN69872/B, ANSI 7388/2B, BPT1, BPT2, CAT). Each entry includes part code, description, dimensions (A, B, C, D, E, F), and connection type.
Water Tight Petal Collets: These collets are designed to prevent fluid ingress, with specifications similar to standard petal collets but with additional sealing features.
Wrenches: Various wrenches are described for tightening collet nuts, including standard, hook, and
torque wrenches. Each type is specified for different collet nut sizes and types (ER, ETS, EOC).
Torque Wrenches: These are essential for setting the correct torque on collet nuts, enhancing precision and safety. They are available for standard, mini, and high-speed applications.
Drive Keys and Twister Keys: Drive keys for ball clamping systems and twister keys for collet nuts are also listed, with part codes and descriptions.
HSK Coolant Tubes Key: Keys for HSK coolant tubes are specified, detailing their compatibility with different HSK sizes and configurations.
Overview: This document provides detailed specifications and descriptions of various accessories and components used in CNC machines, focusing on tool holders,
collet chuck extensions, and quick change tool holders. It includes part codes, descriptions, and dimensions for each item, ensuring compatibility and optimal performance in machining operations.
1. Coolant Tubes: The document lists different coolant tubes with specific part codes and dimensions for various HSK sizes, ensuring proper cooling and lubrication during machining processes.
2. Tool Clampers: Tool clampers are described with part codes and specifications for different flange connections, ensuring secure and stable tool holding during operations.
3. Spindle Shank Wipers: These components are essential for maintaining tool holder longevity by preventing residue accumulation and improving torque between the cone and housing.
4. Plastic Forks for CNC Machines: The document details plastic forks designed to withstand mechanical stress during tool changes, highlighting their flexibility and strength due to acrylic resin and stainless steel reinforcement.
5. Collet Chuck Extensions: Various extensions are listed with part codes, dimensions, and descriptions, including ER mini nut and standard ER nut versions, catering to both metric and imperial sizes.
6. Shrink Fit Extensions: These extensions are ideal for operations in tight spaces requiring high precision, with a new "Slim" version to reduce encumbrances while maintaining TIR standards.
7. Extensions from Modular to Shrink Fit: These provide a balance between tool change speed and precision, with specifications for different modular tool holders.
8. Quick Change Tool Holders: Detailed specifications for quick change tool holders compatible with various boring machines, ensuring efficient and rapid tool changes.
9. TIR Concentricity Table: A table providing concentricity standards for different ER collets, highlighting the precision levels achievable with standard, high precision, and ultra-precision collets.
10. Useful Tips: Instructions for inserting and removing collets, using IMS torque wrenches, and ensuring proper torque application to prevent tool release or damage.
Overview: The document provides detailed specifications and descriptions of various types of collet nuts and related components used in machining and tooling applications. It includes information on standard ER collet nuts, ball bearing collet nuts, high-speed collet nuts, and more, with a focus on their dimensions, materials, and optional finishes.
Specifications: The document lists numerous part codes for different types of collet nuts, including standard ER collet nuts, ball bearing ER and EOC collet nuts, high-speed collet nuts, and others. Each entry includes specifications such as diameter (D), length (L), and thread size (M).
Materials and Finishes: The collet nuts are primarily manufactured from grounded steel, with optional materials like stainless steel and finishes such as nickel and a special 'Darkside' treatment for enhanced rust protection.
Procedures and Recommendations: Instructions for using the IMS Twister, a tool for collet chucks, are provided. Key recommendations include checking for wear, cleaning after use, and ensuring proper tool positioning for optimal performance and noise reduction.
Key Data from Tables: The tables provide a comprehensive list of part codes, dimensions, and specifications for various collet nuts and related components. This data is crucial for selecting the appropriate component for specific machining tasks.
Critical Information: The document emphasizes the importance of using precision collets and proper assembly techniques to maintain warranty and ensure optimal performance. It also highlights the noise reduction capabilities of the IMS Twister compared to competing products.
Overview: The document provides detailed specifications and options for IMS collets, which are used in various routing and milling applications. The collets are available in different sizes and precision levels, with optional anti-rust treatments to enhance durability.
Specifications: The document lists various part codes for collets, categorized by type and size. Each entry includes dimensions such as diameter (D), length (L), and capacity (d). The collets are available in both metric and imperial measurements, catering to a wide range of tool interfaces.
Types of Collets:- ER Collets: Available in different series (ER11, ER16, ER20, ER25, ER32, ER40, ER50) with options for standard and ultra-precision. They are suitable for tapping and sealed applications.
- EOC Collets: Conform to DIN 6388/B standards, available in various sizes (EOC 10 B, EOC 12 B, EOC 16 B, etc.).
- E-TS Collets: Offered in sizes like E-TS 16, E-TS 20, E-TS 25, E-TS 32, and E-TS 40, with detailed capacity specifications.
- Cylindrical Collets: These are specified with part codes and dimensions, suitable for specific applications requiring cylindrical shapes.
Optional Finishes: The document mentions optional finishes such as 'Darkside' (Cod. Z1) and 'Nickel' (Cod. Z3), which may affect the hardness of the collets.
Manufacturing Material: All collets are manufactured from steel, ensuring robustness and longevity.
Applications: The broad selection of IMS collets allows for interfacing with a wide range of tools, making them suitable for diverse routing and milling applications. The document emphasizes the adaptability and precision of these collets, meeting various industrial needs.
Overview
This document provides detailed specifications and descriptions of various cylindrical collets and pull studs used in machining applications. The components are designed to interface with a wide range of tools, offering precision and optional anti-rust treatments suitable for routing and milling applications.
Cylindrical Collets
The document lists a series of cylindrical collets with varying dimensions and specifications. These collets are made from steel and are available in different sizes to accommodate various tool interfaces. The collets are categorized by part codes, dimensions (D, L, d, L1), and are suitable for different applications.
ER Collets
ER collets are highlighted for their traction compensation capabilities. They are available in different sizes (ER16, ER20, ER25, ER32, ER40) and are designed to meet diverse precision requirements. The document provides a detailed list of part codes and corresponding dimensions.
Collets for Hydro Chucks
These collets are specifically designed for hydro chucks, offering a range of sizes and capacities. The document lists part codes, descriptions, and dimensions (D, d, L, L1) for each collet, emphasizing their compatibility with various tools.
Pull Studs
The document includes a comprehensive list of pull studs, categorized by manufacturer and type. Each pull stud is described with part codes, dimensions (SK, D, D1, L, L1, L2, C, M, A), and specific features such as coolant through capabilities and O-ring options. The pull studs are designed to replace OEM retainer knobs and offer rust protection through special treatments.
Adapter Pull Studs
Adapter pull studs are detailed for converting between different standards (e.g., SK/BT to DIN2080). The document provides specifications for each adapter, including dimensions and compatibility features.
Conclusion
This document serves as a technical reference for selecting the appropriate collets and pull studs for machining applications, ensuring compatibility and performance across various tools and equipment.
Overview: This document provides detailed specifications and descriptions of various mechanical components, including adapter pull studs, pull studs, coolant tubes, end caps, spacer rings, and tap collets. Each section outlines the part codes, descriptions, dimensions, and specific features of the components.
1. Adapter Pull Studs: - These are used to connect BT to SK systems at various angles (30°, 45°, 90°) with or without coolant through capabilities. They come with or without O-rings.
- Key dimensions include diameter (D, D1), length (L, L1), and thread size (M).
2. Pull Studs: - Available for BT and SK systems, these studs are designed for different angles and coolant through options.
- Specifications include diameter, length, and thread size, with some models featuring O-rings for enhanced sealing.
3. Coolant Tubes: - Designed for HSK tool holders, these tubes facilitate the passage of cooling fluid.
- They are categorized by connection type and dimensions, suitable for various HSK styles (A, C, E, B, D, F).
4. End Caps: - IMS end caps ensure secure operations with mill holder arbors, featuring a three-screw locking system.
- Available in recessed and expanded designs, with specific dimensions for each type.
5. Spacer Rings: - These rings stabilize tools to prevent vibrations during machining.
- Available in metric and imperial dimensions, with varying thicknesses (S).
6. Tap Collets: - Collets are available with and without friction, designed for different thread sizes (M) and dimensions.
- They ensure secure tool holding and are categorized by their gripping capabilities.
Conclusion: The document provides comprehensive technical details for selecting the appropriate mechanical components based on specific machining requirements. Each component is meticulously detailed to ensure compatibility and performance in industrial applications.
Specifications:
The document lists various tap collets without friction, detailing their dimensions and compatible sizes. For example, the AAJ76 model is compatible with M45 - M48 sizes and has specific measurements such as 36mm and 29mm.
Mounting Instructions:
The instructions for mounting petal collets include placing the bush with the O-Ring facing down, testing the bush functionality, inserting the gripper assembly, and ensuring the main body fits among the petals. The process involves adjusting screws and checking the tool holder's clamping and release functionality.
Balancing Specifications:
The document provides a detailed table of balancing specifications, including various measurements and parameters such as G=630 and Et = μm10·G.
Company Overview:
The document reflects on the 50-year history of IMS, highlighting its evolution from a national leader in Italy to a global player in the industrial machining sector. It emphasizes the company's commitment to innovation and quality amidst a competitive global market.
Global Presence:
IMS has a global presence with offices in Italy, the USA, the Czech Republic, and Spain, each providing contact information and emphasizing the company's international reach.