Overview

This technical catalog provides comprehensive data on hydraulic hose fittings and ferrules, including product codes, dimensions, compatibility, and usage notes. It serves as an informational reference to aid correct product selection and safe application.

1. Swaged Ferrules

Two main types are covered: No Skive and Skive ferrules. Each ferrule is identified by product codes and detailed with hose inner diameter (I.D.), dimensional parameters (D, L, Length), skive applicability, and compatible hose types (e.g., R17, 1SN, 2SC, PTFE, Hywasher). Key points include the importance of matching ferrule type to hose construction and the necessity of skiving where specified.

2. PTFE Hose Ferrules

Two ferrule types (PTFE and PTFE-C) are detailed for PTFE hoses, all no-skive, with dimensions and compatibility for T1 or LTC hose types. These ferrules ensure proper sealing and fit for PTFE hose assemblies.

3. BSP Fittings

Includes BSP Male Flat Seat (AGR-F) and BSP Female Flat Seat (DKR-F) fittings with detailed sizing: hose I.D., dash size, thread type, dimension E, and cut-off length C. These fittings are essential for BSP-threaded hydraulic connections.

4. Additional Fitting Types

Other fitting types such as BSP 60° cone, NPTF, JIC 74° cone, Metric (DIN 24° seat), ORFS, SAE flanges (3000 and 6000 PSI), Komatsu, Toyota, Nissan JIS fittings, Banjo, Weldable fittings, and Hose Junctions are referenced, indicating a broad product range though some details are not fully provided.

General Notes and Recommendations

• Dimensions and specifications may change without notice; users must verify current data.
• No warranty beyond product warranty is implied.
• Improper use outside instructions can be hazardous.
• Compatibility and dimension checks are critical before application.

Data Tables Significance

Tabular data provide critical parameters: product codes, hose I.D., dimensional measurements, skive requirements, compatible hose types, and thread specifications. This data ensures correct fitting selection and safe assembly.

Limitations

• No installation procedures or detailed performance specs included.
• Lack of normative or certification references.
• Some sections incomplete or truncated.

Technical Summary of Hydraulic Fittings Specifications

1. BSP Male Parallel 60° Cone (AGR Series)

Fittings sized by hose I.D. (3/16" to 2"), thread sizes (1/8-28 to 2-11), with cut-off lengths from 14 to 70 mm. Used for BSP male connections with 60° cone sealing.

2. BSP Male Parallel 60° Cone - Rotating (AGR-RO Series)

Similar to AGR series but with rotating feature to ease installation and reduce hose twisting. Sizes from 1/4" to 2" hose I.D.

3. BSP Female 60° Cone (DKR Series)

Female BSP fittings with 60° cone, hose I.D. 3/16" to 3", thread sizes 1/8-28 to 3-11, including double hexagon variants for enhanced wrenching.

4. BSP 90° and 45° Swept Elbows (DKR and DKR-45° Series)

Elbow fittings with 60° cone, various hose sizes and thread sizes, with dimensional parameters for drop height and cut-off length. O-ring female versions optionally available.

5. BSP 90° Compact Elbow 60° Cone (DKR 90° K Series)

Compact elbows for tighter spaces, hose I.D. 3/16" to 1 1/4", with detailed dimensions.

6. BSP O'Ring Female 60° Cone (DKOR Series)

Female BSP fittings with O-ring sealing for improved leak prevention, hose I.D. 1/4" to 1".

7. BSP O'Ring 90° and 45° Swept Elbows (DKOR 90° and DKOR 45° Series)

O-ring sealed female elbows with 60° cone, hose sizes 1/4" to 2".

8. BSP Taper Male 60° Cone (AGR-K Series)

Tapered BSP male fittings, hose I.D. 3/16" to 2".

9. NPTF Male 60° Cone (AGN Series)

NPTF male fittings with 60° cone, hose I.D. 3/16" to 3".

10. NPTF Male Parallel 60° Cone - Rotating (AGN-RO Series)

Rotating NPTF male fittings, hose I.D. 1/4" to 3/4".

11. NPSM Female 60° Cone Rolled Nut (DKN Series)

Female NPSM fittings with rolled nut design, hose I.D. 3/16" to 1".

12. JIC Male and Female 74° Cone (AGJ and DKJ Series)

JIC fittings with 74° cone, hose I.D. 3/16" to 2", including elbows at 90° and 45°, with detailed dimensional data.

Critical Parameters and Recommendations

• Hose I.D. is fundamental for fitting size selection.
• Thread size and type must match system standards.
• Cut-off length is essential for proper hose preparation.
• Dimensions E, E1, and drop H define fitting geometry and installation space.
• O-ring options enhance sealing performance.
• Rotating fittings facilitate installation and reduce hose stress.

Technical Summary of Metric and ORFS Hydraulic Fittings

1. Metric Male and Female 24° Seat Light and Heavy Duty (CEL, DKOL, CES, DKOS Series)

Fittings categorized by duty rating and seat angle, with hose I.D. from 3/16" to 1 1/2", metric thread sizes (M12-1.5 to M52-2), and detailed dimensions including termination (T), E, and cut-off (C). Rolled nuts indicated where applicable.

2. Metric 90° and 45° Swept Elbows (Light and Heavy Duty)

Elbows with 24° seat, hose sizes and threads matching straight fittings, with drop height (H) and cut-off lengths specified.

3. Metric Standpipe and Elbows (BEL-BES Series)

Standpipe fittings and elbows with pipe size and type details, used for specific hydraulic line configurations.

4. Metric Female 24° Seat Light Multiseal and 90° Elbows (DKL Series)

Multiseal design fittings for enhanced sealing, with rolled nuts and dimensional data.

5. Metric Male and Female 60° Cone (AGM and DKM Series)

Fittings with 60° cone seat, hose I.D. 3/16" to 2", metric threads M10-1 to M65-2.

6. ORFS Male and Female Fittings and Elbows (AGO and ORFS Series)

O-Ring Face Seal fittings with UNF threads, hose I.D. 1/4" to 1 1/2", including plugs, O-rings, and slip-on nuts for sealing and installation.

General Observations

• Seat angle, duty rating, and geometry define fitting selection.
• Dimensions T, E, H, and C critical for assembly and compatibility.
• Rolled nuts affect assembly tools and procedures.
• Thread standards (metric or UNF) must be matched carefully.
• Standpipe fittings accommodate specific hydraulic layouts.

Technical Summary of Hydraulic Fittings and Flanges

1. ORFS Elbows

90° and 45° elbows with ORFS sealing, including welded variants, with hose I.D., thread size, and dimensional data.

2. SAE Flanges (3000 and 6000 PSI)

Flanges for high-pressure hydraulic systems, available in straight, 90°, and 45° configurations, with pressure ratings, hose sizes, flange diameters, drop heights, and cut-off lengths specified.

3. CAT Flanges

Robust flanges for industrial applications, with hose I.D., dash size, flange size, drop height, and cut-off length.

4. Komatsu and JIS Flanges and Fittings

• Komatsu flanges and welded elbows.
• JIS female 60° cone fittings for Komatsu, Toyota, Nissan standards.
• JIS 90° welded elbows with detailed dimensions.

5. Metric and 'K' Type Fittings

• Metric female 24° cone fittings (French type).
• 'K' type male and female fittings, including gun fittings.

6. BSP Banjo and Perforated Bolts

Banjo fittings and perforated bolts with thread sizes, hole diameters, and dimensional data for secure hydraulic connections.

7. Metric Banjo and Perforated Bolts

Similar to BSP but with metric threads and dimensions.

8. Hose Junctions

Components for hose branching, specified by hose I.D., dash size, and cut-off length.

9. Weldable Fittings

Fittings designed for welding applications, supplied without zinc plating, with dimensional data for hose I.D., dash size, and cut-off lengths.

Critical Information and Best Practices

• Precise dimensions ensure compatibility and safe assembly.
• Welded fittings and elbows provide permanent connections.
• Pressure ratings guide fitting selection for system requirements.
• Cut-off lengths are essential for proper hose preparation.
• Ordering considerations for products sold in pairs (e.g., split flanges).

This catalog is a vital resource for hydraulic system designers and maintenance personnel, enabling accurate selection of fittings and ferrules based on hose size, thread standard, geometry, and pressure requirements. Users must complement this data with installation instructions and safety guidelines to ensure reliable and safe hydraulic system operation.