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IMKO BULK SOLIDS BROCHURE

IMKO BULK SOLIDS BROCHURE
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IMKO BULK SOLIDS BROCHURE

Product catalog summary
Company History
IMKO GmbH, established in 1984, specializes in moisture measurement technology. Initially serving scientific and meteorological sectors, it expanded into agricultural applications in the 1990s. The SONO series, launched in 2010, diversified their offerings to include moisture detection across various materials. Since 2017, IMKO operates as a subsidiary of the Endress+Hauser Group, maintaining production in Germany.
Application Fields
IMKO's moisture sensors are utilized in fields such as concrete, bulk solids, and soil. The TRIME-TDR technology, functioning between 600 MHz and 1.2 GHz, provides precise moisture content determination by analyzing material dielectric properties.
TRIME-TDR Measurement Method
This method employs Time Domain Reflectometry to measure moisture by correlating electromagnetic wave speed with material dielectric properties, achieving high accuracy due to water's high dielectric constant.
SONO Probes
Designed for industries like food, construction, chemical, and pharmaceutical, SONO probes offer various sensor types and configurations tailored to specific applications, considering factors such as moisture range and electrical conductivity.
Predictive Sensor Networking
SONO probes facilitate easy networking via the IMP bus, which uses current pulses for data transmission, reducing the need for shielded cables and minimizing interference, thus enhancing process operations and sensor communication.
Application Examples
TRIME-GWs probes are used in grain drying to optimize energy use and prevent product loss, while SONO-GS1 probes ensure precise moisture control in drying processes for materials like sawdust and wood chips.
Introduction
The document addresses the drying process of bulk solids, emphasizing the importance of precise moisture control for product quality and operational efficiency.
Specifications and Procedures
The height of bulk solids on the belt and dwell time in the dryer are adjusted based on product type and water volume to be removed, crucial for maintaining quality in wood pellet production.
Challenges in Traditional Methods
Traditional belt dryers relied on manual control or offline sampling, which are time-consuming and imprecise, unable to compensate for inhomogeneity and dependent on climate conditions.
SONO-GS1 Solution
The SONO-GS1 probe provides direct moisture measurement in material flow, ideal for dryer inlet or discharge, but not recommended within the dryer due to inhomogeneous drying.
Benefits of SONO-GS1
  • Direct moisture measurement in hard-to-reach places
  • Continuous monitoring of moisture content and temperature
  • Improved process control and stability
  • Reduced scrap rates and cost savings through increased energy efficiency
Installation Recommendations
For optimal performance, install the SONO-GS1 at a 30° angle along the screw conveyor at the discharge point to ensure optimal material flow and compensate for uneven flow.
Contact Information
IMKO Micromodultechnik GmbH, Am Reutgraben 2, 76275 Ettlingen, Germany. Tel: +49 (0) 7243 59210, Email: [email protected]
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Catalog excerpts

IMKO BULK SOLIDS BROCHURE-1

Customized solutions for moisture measurement in bulk solids The right moisture sensor for every application Moisture Sensor Experts

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IMKO BULK SOLIDS BROCHURE-2

X Founded in 1984 as an engineering company, IMKO GmbH has been working on moisture measurement for over 30 years now. X Based on the unique TRIME-TDR technology, IMKO experts developed sensors for science and meteorology in the early 90s. A few years later, the product range was extended with solutions for measuring moisture in grain, primarily for applications in the agricultural sector. X Si nce the introduction of the SONO series in 2010, IMKO GmbH now offers a product portfolio that enables moisture measurement in any material, even for detection of just a few drops of water in solids, for...

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IMKO BULK SOLIDS BROCHURE-3

IMKO – Application fields Bulk solids

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IMKO BULK SOLIDS BROCHURE-4

The IMKO TRIME-TDR measurement method The sensors developed by IMKO are based on measurement with Time Domain Reflectometry, or TDR for short. In principle, this measurement method is suitable for a range of applications, such as cable break detection or even measurement of fill levels. When applied specifically for measuring moisture in bulk solids and liquids, the physical effect is used, which correlates the propagation speed of electromagnetic waves with the dielectric properties of the material to be measured. Since water has a significantly higher dielectric constant than the materials...

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IMKO BULK SOLIDS BROCHURE-5

TDR measurement with the patented TRIME method Implementing a TDR measurement is usually associated with significant technical effort. Very accurate pulses must be generated and the measurement requires the utmost in precision. Therefore, for a long time, TDR technology remained a laboratory measurement method kept back for science. Measuring devices based on TDR were not only very expensive, but also large and unsuitable for field use. The TDR technology optimized by IMKO specifically for material moisture measurement, the TRIME method (Time Domain Reflectometry with Intelligent Micromodule...

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IMKO BULK SOLIDS BROCHURE-6

The SONO probe as a "moisture tomograph” The guided radar wave (in green) propagates at approximately the speed of light. The sensor measures the material layer by layer discoidally and transverse to the sensor surface, as is familiar from a computer tomograph, for example. This method results in a sensor with an exactly defined measurement field, which can measure without errors even in the event of fluctuating fines or varying grain size. By measuring transverse to the sensor surface, the mechanical condition of the sensor surface does not represent a disturbance variable, i.e. the recurring...

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IMKO BULK SOLIDS BROCHURE-7

SONO process moisture probes for the bulk solids industry Increase your plant safety and save time and resources through innovative sensor technologies All foodstuffs and bulk solids contain a proportion of water. The moisture content not only determines the quality of products, but also their shelf life and due to the weight, their price. Legal requirements lay down the framework. With material moisture measurement, you can determine the water content in your foodstuffs and bulk solids. IMKO is presenting a new generation of moisture probes in the form of its SONO probes. These were specifically...

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IMKO BULK SOLIDS BROCHURE-8

SONO-View, display SM-USB, Sensor cable available Universal holder with Sliding carriage incl. and configuration interface in 4 m/10 m/25 m tilt mechanism mounting material unit converter

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IMKO BULK SOLIDS BROCHURE-9

TRIME-GWs Precise moisture measurement in heterogeneous bulk solids with low mineral content and low to medium moisture Moisture range: 0 to 50% Conductivity range: 0 to 2 mS/cm Bulk solids density: 0.3 to 1.0 kg/dm³ TRIME-GWs transmitter Transmitter for measuring moisture in a continuous material flow and at hard to reach places, such as in vertical dryers. Used in conjunction with GR, GRr or WS2 probe. Temperature range: -10 to +70°C 1x GR/GRr/WS2 probe can be connected GR probe SONO version 2-rod probe, round with temperature sensor integrated in the rod with PEEK protection cap, for connection...

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IMKO BULK SOLIDS BROCHURE-11

Predictive sensor networking through intelligent device communication SONO probes enable easy and user-friendly sensor networking Standard RS485 interfaces often pose significant challenges. They are not galvanically isolated and there is always the risk of ground loops or interference pulses, which can result in significant safety problems. For long cable lengths in particular, a shielded and twisted cable must be used. Depending on the wiring plan (topology), a 100 Ohm terminating resistor must be installed at sensitive locations in the RS485 network when there are individual spurs. In practice,...

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IMKO BULK SOLIDS BROCHURE-12

Grain drying application example (TRIME-GWs) Using TRIME® GWs enables: xx Direct moisture measurement in the material, even at hard to reach places xx Continuous recording and monitoring of moisture content and temperature xx Improved and more accurate process control during all steps xx Improved process stability and thus lower product losses (overdrying/underdrying) xx Cost savings due to improved energy efficiency (due to less overdrying) Drying of bulk solids in vertical dryers When grain is harvested, it usually contains excess water. If the grain is stored in a silo, this excess water would...

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IMKO BULK SOLIDS BROCHURE-13

Installation example for a continuous dryer Note: Do not install at the very top as there is a risk of frost! On-line measurement during the drying process directly at the start of the heating zone Inlet zone Heating zone Cooling zone TRIME-GWs On-line measurement at the discharge Continuous monitoring and recording during grain delivery, with report printout SONO-VIEW Installation in the control room or distribution cabinet Mix Process Status Normal Water Dosing Mix Overview Total Water Existing Water Runover Needed W ater Needed Water Need ed W ater Developing of Mixer Values 0,4 0,3 Optional...

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IMKO BULK SOLIDS BROCHURE-14

Application example in sawdust and wood chips/wood pellets (SONO-GS1) Using SONO-GS1 enables: xx Direct moisture measurement in the material, even at hard to reach places xx Continuous recording and monitoring of moisture content and temperature xx Improved and more accurate process control during all work processes xx Increased process stability and thus lower scrap rates xx Cost savings due to increased energy efficiency (due to less overdrying) Drying bulk solids in belt dryers When drying bulk solids with belt dryers, an air-permeable belt is filled with the product to be dried. The height...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.