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840-3D / 860-3D

840-3D / 860-3D

840-3D / 860-3D

Product catalog summary
Overview
The 840-3D (globe) and 860-3D (angle) control valves are advanced solutions utilizing 3D printed trim technology. They incorporate multi-path, multi-stage, low noise, and anti-cavitation DRAG® technology to enhance control and minimize valve leakage.

Key Features
  • DRAG® Technology: Customizable trim engineered for specific applications, reducing differential pressure and eliminating erosion, vibration, and noise.
  • Characteristics: Customizable flow characterizations, multi-stage pressure drop, and cavitation elimination.
  • Failure Modes: Options for fail-to-close or fail-to-open on air loss.
  • Quick Change Trim: Easy inspection and maintenance with top-entry design.

Benefits
  • Simple Capacity Change: Adaptable to changing process conditions with additive manufacturing.
  • Tight Shutoff: Available in ANSI IV through VI classes.
  • Easy Maintenance: Quick inspection and trim change with top-entry design.
  • Actuation Options: Pneumatic, electric, and manual options available.

Applications
  • Oil & Gas: Includes steam control, gas injection, and fuel gas regulation.
  • Power Applications: High-pressure heater emergency, feedwater regulators, and more.
  • Nuclear: Includes feedwater pump recirculation and steam bypass.

Product Specifications
  • Valve Size: 1” through 16”.
  • Ratings: 150# - 2500#, ASME B16.34 standard.
  • Flow Characterization: Linear, modified equal percentage, or equal percentage.
  • Temperature Range: -60 ~ 580°C.
  • Seat Leakage: ANSI/FCI 70.2 Leakage class IV, V, VI.
  • Noise Level: Typically, <85 dBA.

Technical Details
  • Control and Reliability: Customizable for critical control applications, ensuring consistent energy control and reduced maintenance.
  • Cavitation Solution: Designed to eliminate cavitation through custom trim, maintaining fluid velocity and minimizing pressure recovery.

Additively Manufactured Components
  • Utilizes 3D printing for customized flow control elements, reducing waste and improving delivery time.
  • Materials include N07718, N06625, and 316 Stainless steel.

Contact Information
IMI Critical Engineering provides contact details for various regions including Americas, Asia-Pacific, China, Europe, India, Middle East, and Africa.
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Catalog excerpts

840-3D / 860-3D-1

Limitless opportunities with flexible, built-to-fit technology

 Open the catalog to page 1
840-3D / 860-3D-2

2 840-3D I 860-3D Limitless opportunities with flexible, built-to-fit technology 840-3D I 860-3D The 840-3D (globe) and 860-3D (angle) control valve utilizes some of the most advanced manufacturing techniques as it benefits from a highly customized 3D printed trim. It brings multi-path, multi-stage, low noise and anti-cavitation DRAG® technology to the next level by providing the best control with great rangeability. It comfortably delivers process performance while minimizing losses caused by valve leakage. Top entry design Teflon and Graphite seals available Multi-stage DRAG® Control Element...

 Open the catalog to page 2
840-3D / 860-3D-3

Benefits Simple to change capacity and flexible trim design Over time, your process conditions may change. With the use of additive manufacturing and its compact design characteristics, new internals can be redesigned or modified to suit your new process conditions. ■ Tight Shutoff • Shut off classes from ANSI IV Easy maintenance Top entry design allows for quick • inspection or trim change. Actuation • wide selection of actuation is A available including pneumatic, electric, and top-mounted manual options. ■ Product Specification Valve size Flow characterisation Temperature range Linear, modified...

 Open the catalog to page 3
840-3D / 860-3D-4

4 840-3D I 860-3D Limitless opportunities with flexible, built-to-fit technology Cavitation in Control Valves Cavitation in control valves is damaging, resulting in loss of control and frequent replacement of spare parts. It can create excessive air borne noise, erosion of metal parts, and pressure transients that result in valve and/or piping vibration and potentially fatigue failure. 840-3D I 860-3D (or 840/860-3D) have been designed to eliminate the root cause of cavitation though a custom made valves trim which controls the pressure drop letdown of your particular conditions so that fluid...

 Open the catalog to page 4
840-3D / 860-3D-5

Reliable Solution to Cavitation With its fit for purpose trim, the 840/860-3D is designed with custom made multi-path, multi-stage channels, allowing compact trim design with high number of stages to reduce exit velocity. This improves the reliability of valve internals by reducing damage at start up and when throttling at low stroke. Figure 5 shows an example of trim damage resulting in leakage that reduces plant efficiency and increases operating costs. Trim Exit Velociyt (ft/sec) Excessive velocity results in increased trim damage Figure 5 Cavitation damage on internal parts Figure 6 Trim...

 Open the catalog to page 5
840-3D / 860-3D-6

6 840-3D I 860-3D Limitless opportunities with flexible, built-to-fit technology Additively Manufactured Components Through state-of-the-art 3D printing, the 840/860-3D flow control elements are customized to your specific needs. It’s a streamlined production process that uses fewer materials and produces less waste. It also improves delivery time of spares as parts can be manufactured faster than with conventional methods. The 840/860-3D uses the Powder Bed Fusion process, which consists of printing thin layers of metal powder at selected points to form a fully formed monolithic piece of metal....

 Open the catalog to page 6
840-3D / 860-3D-7

Materials Component Item no. Material Options Carbon steel, chrom-moly steel, stainless steel, other 316SS ChrPit or Stellite, 410 SS HT, N06625, UNS Stellited 316SS ChrPit, UNS SS Heat Treated, N07718, 17-4PH 316SS, 316SS with Stellite, 410 SS HT, N07718, UNS Stellite Disk stack Balance cylinder Carbon steel, chrom-moly steel, stainless steel, other Soft Parts Gasket Spiral wound: 304 or 316SS with teflon, grafoil Flat: Teflon(TM), Grafoil (TM), soft filters Balance Seal Glass filled TFE, EPDM, Vilton(TM), Graphite(TM), inconel, carbon V-TFE, glass filled Teflon(TM), Graphite(TM), bellows seal...

 Open the catalog to page 7
840-3D / 860-3D-8

IMI CCI Brazil Sao Paulo Brasil IMI Critical China Shanghai PR China IMI CCI Bangalore Bangalore India IMI CCI SriCity Andhra Pradesh India IMI CCI Austria Wien Austria Middle East and Africa IMI CCI Brno Brno Czech Republic IMI CCI Dubai Dubai United Arab Emirates IMI CCI Italy Milano Italy IMI CCI South Africa Witbank South Africa IMI Critical Japan Kobe Japan IMI CCI Sweden Säffle Sweden IMI Critical Korea Paju-si Korea IMI CCI Switzerland Balterswil Switzerland IMI Critical Malaysia Kuala Lumpur Malaysia IMI CCI United Kingdom Manchester UK IMI Critical Australia Melbourne Australia [email protected]...

 Open the catalog to page 8

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.