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Express Catalogue

Express Catalogue

Product catalog summary

Overview: IMI Precision Engineering is a leader in motion and fluid control technologies, offering a comprehensive range of products for industrial automation. The catalogue highlights their Express service, which ensures rapid availability and delivery of products, backed by a 2-year warranty and expert support.

Product Categories:

Actuators: Includes ISO/VDMA profile, compact, rodless, and roundline cylinders, as well as rotary actuators and shock absorbers. Products are available for immediate dispatch.
Valves: Features a variety of pneumatic and fluid control valves, including solenoid, NAMUR, and hydraulic solutions.
Pressure Switches: Offers both electro-mechanical and electronic pressure switches.
Air Preparation: Includes modular systems like Excelon® Plus, designed for efficient air preparation.
Fittings and Accessories: Provides a range of fittings, tubing, and accessories for various applications.

Key Features:

Express Service: Ensures products are in stock and ready for immediate dispatch, providing a convenient one-stop shop for maintenance, repair, and operations (MRO) needs.
Technical Support: Offers expert advice, training, and in-depth management information to optimize product use and reduce total cost of ownership.
Online Tools: Includes a Part Converter for finding IMI alternatives to competitor parts, a product configurator with CAD capabilities, and a mobile app for easy product finding and purchasing.

Technical Specifications:

Cylinder Sizing and Speed Control: Provides detailed tables and formulas for calculating the theoretical thrust and pull of cylinders based on bore size, piston rod diameter, and working pressure.
Adaptive Cushioning System (ACS): Featured in the ISOLineTM range, offering smoother operation and easier installation.

Conclusion: IMI Precision Engineering delivers high-performance solutions for industrial automation, supported by a global network and a commitment to understanding and solving customer challenges.

Specifications and Recommendations: Pneumatic actuators should include a safety factor in sizing calculations: 50% for dynamic applications and 5% for static applications. Operating within load capacity improves control and reduces operational issues. For ultra-slow speeds, oversizing the cylinder enhances control. Theoretical thrust figures are based on 6 bar pressure; adjust calculations for different pressures accordingly.

ISO Roundline Cylinders: ISO roundline cylinders, conforming to ISO6432 standards, are ideal for lighter duty applications. Key features include low friction 'Z' seals for long life and high/low speed applications, non-corrodible materials, and various customization options like double-ended or non-rotating piston rods. They use the standard IMI Norgren M/50 series switch.

Technical Data and Dimensions: Operating pressure ranges from 1 to 10 bar, with ambient temperatures between -10°C and +80°C. The medium used is compressed air, either lubricated or non-lubricated. The document provides detailed dimensions for various cylinder diameters and stroke lengths, emphasizing the importance of correct fittings and mountings to prevent actuator failure.

Product Variants and Accessories: Various models and accessories are available, including different stroke lengths and fitting types. The document highlights the importance of using appropriate mounts and valves to ensure efficient operation and prevent downtime.

Additional Information: For further details, users are encouraged to visit the IMI Precision website or contact their support team for specific requirements or more complex solutions.

Overview: The document provides detailed specifications and information on compact cylinders and ISOLINETM cylinders, focusing on their design, functionality, and applications in industrial settings.

Compact Cylinders:

Models: RM/92000/M series, double acting, with bore sizes ranging from 12 to 100 mm.
Features: Various stroke lengths up to 300 mm, magnetic switches available, and compatibility with different fitting types.
Applications: Suitable for a wide range of industrial applications due to their compact design and efficient operation.

ISOLINETM Cylinders:

Models: PRA/802000/M, RA/802000/M, RA/8000/M, double acting, with bore sizes from 32 to 320 mm.
Specifications: Conforms to ISO 15552, features an adaptive cushioning system (ACS), and operates at pressures up to 16 bar.
Design: Includes a flush-mounted switch system for protection against mechanical damage.

Technical Data:

Medium: Compressed air, filtered, lubricated or non-lubricated.
Operating Pressure: Varies by model, with specific ranges for profile and round barrels.
Temperature Range: Standard versions operate between -20°C to +80°C.

Product Plus:

Non-rotating piston rod options available.
Integrated valve and actuator (IVAC) for improved energy efficiency and reduced downtime.

Mountings and Accessories:

Various mounting options and accessories are available for customization and enhanced functionality.
Reed switches and other components can be integrated for specific application needs.

Conclusion: IMI Precision Engineering offers a comprehensive range of cylinders and actuators designed to meet diverse industrial requirements, emphasizing efficiency, adaptability, and durability.

IVAC Clean Line Cylinder:

Double acting cylinder with diameters ranging from 32 to 63 mm.
Features include LED display, central electrical connector, integrated valve, flow regulator, and reed or solid state switches.
Suitable for food and beverage sector with IP67 protection class.
Operates with compressed air, filtered, lubricated or non-lubricated, and requires dry air supply.
Operating pressure between 2 to 8 bar and ambient temperature from -2°C to +70°C.

Technical Specifications:

Based on ISO 15552 standards.
Supply voltage: 24 V d.c. with multipole connection M12 x 1 male, 8 pin.
Power consumption: 1 W max.

Lintra® Plus Range:

Rodless actuators with internal, external, and precision roller guides.
Available in diameters from 16 to 80 mm.
Features include integrated guides, zip action sealing system, and dust protection.
Reliable operation up to 6,000 Km of travel.

Air Bellows:

Single acting air bellows with diameters from 6 to 16 inches.
Frictionless operation, no maintenance required, and high vibration isolation.
Operating pressure up to 8 bar and ambient temperature from -40°C to +70°C.
Important to ensure proper installation and clearance to avoid damage.

Magnetically Operated Switches:

Suitable for all cylinder ranges with magnetic piston.
Available in Reed and Solid State versions with LED indicators.
Solid State switches offer faster operation and longer life expectancy.
CE and UL certified with easy IO link versions available.

Switches and Accessories: The document outlines specifications for switches, including reed and solid-state types with maximum currents of 180mA and 150mA, respectively. Response times are 1.8 ms for reed and less than 0.5 ms for solid-state. Features include visual installation aids, detection counters, temperature measurement, and power LEDs. Various models are listed with different cable lengths and plug types, all operating within a temperature range of -40 to +80°C.

Vacuum Products: The document details single and multi-stage vacuum pumps, suction cups, gauges, and silencers. Single-stage pumps like the M/58112 offer high air capacity with reduced air consumption and no wearing parts. Multi-stage pumps, such as the M/58102, are noted for fast response and low sound levels. Technical data includes operating pressures, ambient temperatures, and vacuum levels.

Vacuum Cups and Bellows: Flat and bellows cups are described, with specifications for different diameters and materials like NBR and VMQ. The document provides data on wear, oil, weather, and ozone resistance, along with force and movement capabilities under various vacuum levels.

Valves: IMI Precision Engineering offers a range of control valves, including in-line, sub-base, and valve islands, suitable for various applications. The document emphasizes the importance of correct sizing to avoid energy waste and provides guidelines for selecting cylinders, valves, air preparation equipment, and fittings.

Design and Sizing in Pneumatics: The document advises on the correct sizing of pneumatic components to prevent oversizing, which leads to energy waste. It includes golden rules for cylinder and valve sizing, emphasizing the need for extra force in high-speed applications and advancements in valve technology that allow for higher flow rates in smaller sizes.

Control Valve Selection: Selecting a control valve with the same port size as the cylinder can lead to inefficiencies. It's better to match the valve flow to the cylinder's flow requirements. A graph provides guidance on typical flow ranges for different valve sizes, with flow values at 6 bar and a 1 bar pressure drop.

Filtration & Lubrication: Pneumatics operate in a wide temperature range, but electrical parts are limited to +50°C. Recommended filtration is 40 microns, with a dew point 10°C lower than ambient temperature. Lubrication extends product life, especially when valve frequency is >3 Hz, cylinder speed is high, or temperatures are extreme.

Fittings & Tubing: Minimize fittings and use short tubing related to port thread sizes to avoid flow restrictions. For extreme temperatures or sunlight exposure, use black plastic tubing.

Best Practices: Use compressed air efficiently by keeping pressure low and sizing components correctly. Locally placed valve islands reduce tube lengths and improve response times.

Air Quality: ISO 8573-1 specifies air quality classes for compressed air. For general applications, class 5.6.4 is sufficient, with 40 µm filtration and a +10°C maximum pressure dew point.

Valve Flow Standards: Various standards exist for measuring valve flow performance, which can cause confusion. A conversion table is provided for different units of measurement.

Valve Islands: IMI Precision Engineering offers pre-assembled valve blocks known as 'valve islands' for industrial control applications. These can be configured online and support various protocols like Profinet IRT and Ethernet/IP.

Technical Data: Detailed specifications for VM and VS series valve islands are provided, including flow rates, operating pressures, and temperature ranges.

Overview: The document provides detailed technical specifications and configurations for various valve islands and mini ISO valves, specifically focusing on the VS26 and V40/V41 series. These valves are designed for use with compressed air and are available in different configurations to suit various industrial applications.

Specifications:

Fieldbus Versions: The valves are compliant with II 3G Ex nA IIC T4 Gc and II 3D Ex tc IIIB T135°C Dc standards, making them suitable for hazardous locations.
VS26 Valve Islands: These are modular and easy to expand, available in 24V d.c. or 115V a.c. configurations, and conform to ISO 15407-2 Size 26 mm. They feature two spool technologies: glandless spool valves for long life cycles and softseal spool valves for high flow.
Technical Data: The valves operate with compressed air filtered to 40 µm, with a maximum operating pressure of 10 bar for VS26S and VS26G models with internal pilot supply, and 16 bar for VS26G with external pilot supply.
V40/V41 Mini ISO Valves: These are solenoid and pilot actuated, conforming to ISO 15407-1/VDMA 24 563, Size 18 mm. They offer high performance in a compact design with a flexible sub-base system and dual spool technology.

Procedures and Recommendations:

Ensure air supply is dry enough to avoid ice formation at temperatures below +2°C.
For high cycling applications, glandless spool valves are recommended for extended life expectancy.
Regular maintenance of silencers is necessary to comply with COSHH requirements and ensure unrestricted exhaust air flow.

Electrical Details:

Voltage tolerances for solenoid operators are +/- 10% for 24 V d.c. with a rating of 100% continuous duty.
Protection classification for all VS26 valve islands is IP 65 and NEMA4.

Accessories: The document lists various accessories such as sandwich plates, DIN-rail mounting kits, and manual override setup kits, which enhance the functionality and adaptability of the valve systems.

Conclusion: The document provides comprehensive information on the specifications, configurations, and operational guidelines for the VS26 and V40/V41 valve series, emphasizing their modularity, compliance with safety standards, and suitability for various industrial applications.

Overview: The document provides technical specifications and details for solenoid and pilot actuated valves, specifically the V44/V45 series and ISOHSTAR series. It includes information on electrical details, models, accessories, and technical data for various valve configurations.

Specifications: The solenoid operators have a voltage tolerance of -10%/+15% and are rated for 100% continuous duty. The electrical connection is a 15 mm DIN EN 175301-803 (DIN 43 650) Table C, with a protection class of IP 65 with a sealed plug. Materials used include PPS for the body and FPM and NBR for seals.

Models and Functions: The document lists various models such as V44A537A-X0090 and V45A537A-X0090, detailing their operating pressure, pilot pressure, sealing system, and flow rates. Models are available in configurations like 5/2 and 5/3 with different actuation methods (e.g., solenoid/spring, solenoid/solenoid).

Accessories: Accessories include sandwich plates, DIN-rail mounting kits, blanking discs, and manual override setup kits. There are also options for single and double pressure regulator plates.

Product Features: The document highlights the benefits of glandless valves for high cycling applications, noting their extended life expectancy and lower friction levels compared to soft seals. The ISO˙STAR range features an aluminium spool for long life and constant performance.

Technical Data: The valves operate with compressed air, with a maximum operating pressure of 16 bar. Flow rates vary by ISO size, with ISO #1 at 1230 l/min, ISO #2 at 2450 l/min, and ISO #3 at 4400 l/min. Ambient temperature ranges are specified for solenoid and pilot models.

Dimensions: Detailed dimensions are provided for various ISO sizes and configurations, including single and double solenoid models.

Conclusion: The document serves as a comprehensive guide for selecting and understanding the specifications and configurations of solenoid and pilot actuated valves, with a focus on durability, efficiency, and adaptability to various industrial applications.

Specifications: The document outlines specifications for solenoid and air pilot actuated valves. Solenoid pilot actuated valves operate at 10 bar, while air pilot actuated valves can handle up to 16 bar. The flow rate is 5660 l/min. Ambient temperature ranges are -15°C to +50°C for solenoid models and -15°C to +80°C for pilot models. Air supply must be dry to prevent ice formation below +2°C.

Electrical Details: Solenoid operators have a voltage tolerance of ±10% and are rated for 100% continuous duty. The inlet orifice is 1.0 mm, and the electrical connection varies based on the coil chosen, with options including EN 175301-803 - Form A and B, and Industrial Standard, 22 mm. Solenoid coils can be rotated at 90° intervals and have a protection class of IP 65 with a sealed plug.

Valve Models and Options: The document details various valve models, including the V60 series, which offers high flow rates and compact body sizes. The series includes 3/2, 5/2, 5/3, and 2x3/2 solenoid actuated valves with different manual override options and a manifold system for easy assembly. The valves are adaptable with pneumatic pilot options and are cost-effective.

Technical Data: The medium used is compressed air, which can be filtered, lubricated, or non-lubricated. The operating pressure varies by valve size, with G1/8, G1/4, G3/8, and G1/2 options. Flow rates range from 500 to 4500 l/min depending on the valve type.

Accessories: Accessories include straight and elbow fittings, silencers, and basic plugs. Connector plugs must be ordered separately, and various voltage options are available.

Dimensions: Detailed dimensions for different valve models (V60 to V63) are provided, including measurements for collected pilot exhausts, central mounting holes, and external pilot ports.

Overview: This document provides technical specifications and operational details for various safety valves, including models SCVA10, SCSQ, and XSz series. These valves are designed for use in pneumatic systems, offering features such as integrated soft start functions and solenoid actuation.

Specifications:

SCVA10 3/2 – G1/2: Operating pressure ranges from 5 to 10 bar with exhaust times varying from 200 to 640 ms depending on the pressure.
SCSQ 3/2, G1/2: Features redundant valve assembly with pneumatic self-monitoring and integrated safety silencer. Achieves performance level “e” (cat. 4) of DIN EN ISO 13849-1 for specific safety functions.
XSz 8 … XSz 50 3/2, G1/4 … G2: Fail-safe design with dynamic self-monitoring, suitable for pneumatic clutch and brake systems. Conforms to DIN ISO13849-1 and other safety standards.

Technical Data:

Medium: Compressed air, filtered ≤ 50 µm, lubricated or non-lubricated.
Operating Pressure: Varies by model, generally between 2 to 10 bar.
Ambient Temperature: -10°C to +60°C, with air supply dry enough to prevent ice formation below +2°C.

Functional Features:

Soft Start Function: Provides controlled pressure build-up in two stages, ensuring safety and efficiency.
Solenoid Actuation: Offers dynamic self-monitoring and fail-safe operation without residual pressure.

Applications: These valves are suitable for various industrial applications, including pneumatic systems requiring high safety standards, such as clutch and brake systems.

Accessories: Includes options like Quikmount pipe adaptors, pressure switches, and silencers, enhancing the functionality and integration of the valves into existing systems.

Conclusion: IMI Precision Engineering's safety valves are robust, reliable, and designed to meet stringent safety standards, making them ideal for critical industrial applications.

Specifications: The document provides detailed specifications for various manually and mechanically actuated spool valves, including Super X 3/2, 5/2, and 5/3 models with port sizes G1/8 and G1/4. The operating pressure for these valves ranges from 0.9 to 10 bar, with an operating force of 12 N. The valves are designed for axial loading only, with specific cam angles and speeds for optimal operation.

Procedures: Installation guidelines recommend applying air pressure only at port 1 to prevent leakage. A silencer is advised for the exhaust port, especially in dusty environments. The document also outlines the operating travel and over-travel distances for different valve models, ensuring proper mechanical function.

Norms and Recommendations: Valves are suitable for panel mounting using optional nut and washer kits. The document emphasizes the importance of using a 0.7 mm thick spacing washer if additional mounting holes are utilized. It also highlights the need for dry air supply to avoid ice formation at temperatures below +2°C.

Key Data from Tables: The tables provide model-specific information, including port sizes, actuation types, operating pressures, and dimensions. For example, the VHLA series rotary hand valves offer high flow rates (400 to 3100 l/min) and are available in G1/4 and G1/2 port sizes.

Critical Information: These valves are not leak-free, so caution is advised in safety-critical applications. The document also specifies that reverse porting is not recommended to prevent leakage. The maximum recommended cam rise and cam angle of approach are provided to ensure proper valve operation.

Poppet Valve Manual/Mechanical S/666 3/2 G1/8:

Features: Long-established, compact, available in normally closed (NC) and normally open (NO) models, can function as 2/2 valves.
Technical Data: Operates with compressed air, port size G1/8, pressure range 2-10 bar, flow rates of 174 l/min (666 range) and 156 l/min (667 range), ambient temperature -20°C to +80°C.
Models: Various models with different actuation mechanisms such as pilot/spring, plunger/spring, roller/spring, button/spring, and lever/lever.

Proportional Pressure Control Valve VP50S G1/4:

Features: Closed-loop air pilot operated, fast response, high flow, adjustable gain and pressure range, low power consumption, feedback signal, manifold mountable.
Technical Data: Operates with compressed air, supply pressure minimum 2 bar above max output, flow up to 1400 N l/min, ambient temperature 0°C to +50°C.
Models: Includes models with different control signals (0-10 V, 4-20 mA) and accessories like straight and elbow fittings.

Proportional Pressure Control Valve VP51 Programmable G1/4:

Features: Digital control, fully programmable, on-board diagnostics, multi-language menu, password protection, LED warnings, high-speed response.
Technical Data: Similar to VP50S with user-adjustable output pressure up to 10 bar.
Models: Includes models with different control signals and accessories.

2/2-Way Directly Operated Valves Series 82510:

Features: Suitable for vacuum, high flow rate, compact design, interchangeable solenoid without tools.
Technical Data: Normally closed, operates with neutral gases and liquids, port sizes G1/4 to 3/8, temperature range -10°C to +90°C.

2/2-Way Indirectly Operated Solenoid Valves Series 82400:

Features: High flow rate, damped operation, compact design, interchangeable solenoid.
Technical Data: Normally closed, operates with neutral gases and liquids, port sizes G1/4 to 2, temperature range -10°C to +90°C.

2/2-Way Pressure Actuated Valves by External Fluid Series 84500:

Features: Easy rebuilding, optical position indicator, suitable for contaminated fluids and vacuum.
Technical Data: Normally closed, operates with neutral gases and liquids, port sizes G1/2 to 2, temperature range -10°C to +180°C.

Overview: The document discusses the development and specifications of IR-blasting technology for efficient and cost-effective cleaning, focusing on optimizing filter cleaning, reducing air consumption, and extending valve service life. The IMI Buschjost filter valve series is highlighted for its rapid opening and closing times, essential for effective cleaning.

Product Highlights:

High-grade materials and corrosion resistance.
Solenoid exchangeable without tools (TWIST-ON®).
CE-marked and designed with the latest CAD technologies.
High flow rate and one-piece diaphragm.
Usable in temperatures from -40°C to +140°C.
Explosion-proof up to hazardous area 1/21 and temperature class T4/T5.
Suitable for low pressure and vacuum applications.
Integrated silencer and frost-proof solenoid system.
International registrations like GOST-R or CRN available.

Technical Specifications:

Direct solenoid actuated poppet valves with short switching times, assembled oil and grease-free.
Suitable for neutral gaseous and liquid fluids with fixed flow direction and optional mounting position.
Media temperature range: -25°C to +80°C.
Air supply must be dry to avoid ice formation below +2°C.

Models and Dimensions:

Various models with different orifice sizes, operating pressures, and flow rates.
Voltage options include 24 V d.c. and 230 V a.c.

Additional Components:

In-line flow regulators with high flow performance and corrosion resistance.
Non-return valves allowing free flow in one direction with low cracking pressure.
Shuttle valves for connecting independent signal sources to a common pilot line.

Solenoid Plugs and Cables:

Various connector models with different cable lengths and voltage features.
Protection class IP 65 with LED and VDR features for indicator plugs.

Pressure Switches:

Electro-mechanical and electronic pressure switches for pneumatic and fluid applications.
Features include gold-plated contacts, high cycle life, and vibration resistance.

Overview: This document provides detailed specifications and technical data for various models of pressure switches and air preparation systems by IMI Precision Engineering. It includes information on electro-mechanical and electronic pressure switches, as well as air preparation products like filters, regulators, and lubricators.

Electro-Mechanical Pressure Switches:

Models are available with pressure ranges from -1 to 30 bar, with fluid connections primarily using G1/4 and electrical connections conforming to DIN EN 175301-803 Form A.
Switching pressure differences range from 0.15 to 5.00 bar, with a maximum overpressure of 80 bar.
Special models are available for water applications and ATEX Zone 2 and 22 compliance.

Electronic Pressure Switches:

Models like the 51D Pneumatic offer a pressure range of -1 to 10 bar, with selectable units and high accuracy.
Features include LED indicators for switching status and repeatability of ≤ ±0.2% of full scale.
Electrical connections use M12 x 1, with power supply requirements of 12-24 V DC.

Air Preparation Systems:

IMI Precision Engineering offers a range of air preparation products, including the Olympian Plus and Excelon ranges.
Products include combination filter/regulators and lubricators, general purpose filters, high-efficiency oil removal filters, and pressure regulators.
Technical data specifies maximum inlet pressures, ambient temperature ranges, and specific features like auto drain and manual drain options.

Product Highlights:

Flanged valves are noted for their durability and reliability, with a long service life and low maintenance requirements.
Air preparation products are modular, allowing for easy assembly and maintenance, with features like the plug-in yoke system and Quikclamp system for quick removal.

Conclusion: The document provides comprehensive technical specifications and options for pressure switches and air preparation systems, catering to various industrial applications with a focus on reliability, efficiency, and ease of maintenance.

Overview: This document provides technical specifications and details for various air preparation components under the Olympian Plus Plug-In System by IMI Precision Engineering. It includes information on filters, regulators, lubricators, valves, and accessories designed for compressed air systems.

1. Filters:

Ultraire High Efficiency Filters (F64L): Dual function with oil and oil vapor removal elements. Maximum inlet pressure is 17 bar, with a remaining oil content of 0.003 mg/m³ at 21°C. Service life of carbon pack is 1000 hours.

2. Regulators:

Pressure Regulators (R64G, R68G): Designed with diaphragm and balanced valve for good regulation. Maximum inlet pressure is 17 bar for R64G and 20 bar for R68G. Pressure range varies from 0.3 to 10 bar.

3. Filter/Regulators:

Filter/Regulators (B64G, B68G): High efficiency water removal with a pressure range of 0.3 to 10 bar. Available with manual or auto drain options.

4. Lubricators:

Micro-fog Lubricators (L64M, L68M): Designed for general pneumatic applications with a maximum inlet pressure of 17 bar. Bowl capacities are 0.2 l for L64M and 0.5 l for L68M.

5. Valves:

Soft Start Dump Valves (P64F, P68F): Assist in compliance with European Machineries Directive. Maximum operating pressure is 10 bar for solenoid versions and 17 bar for pilot versions.
Pressure Relief Valves (V64H, V68H): Protect systems from over-pressurization with a relief pressure adjustment range of 0.3 to 10 bar.

6. Accessories:

Includes yokes, end connectors, shut-off valves, and porting blocks for easy installation and maintenance.

Conclusion: The document provides comprehensive technical data and specifications for air preparation components, emphasizing efficiency, safety, and compliance with regulations. For further details, users are directed to visit the IMI Precision Engineering website.

Overview: The document provides detailed technical specifications and features of the Excelon® Plus Modular System, which includes various components such as regulators, lubricators, filters, and shut-off valves designed for compressed air systems. The system is designed for both in-line and modular installations, offering flexibility and efficiency in air preparation processes.

Specifications:

Medium: Compressed air only.
Maximum Inlet Pressure: 10 bar.
Ambient Temperature Range: -20°C to +60°C.
Pressure Range: 0.3 to 10 bar, with adjustable outlet pressure.
Air Supply: Must be dry enough to prevent ice formation below +2°C.

Components and Features:

Regulators: Ensure optimum working pressure for economy and safety, featuring a balanced valve design and integrated gauge for constant monitoring.
Lubricators: Deliver correct oil lubrication levels to optimize the life expectancy of downstream products, with a micro-fog design for general pneumatic applications.
Filters: High-efficiency filters for oil and particle removal, with a double safety lock on the bowl and service indicators.
Shut-off Valves: Feature a rotating safety shut-off and tamper-proof padlock capability, designed for full flow and easy operation.

Installation and Accessories:

Components can be installed in-line or modularly with other Excelon® Plus products.
Accessories include wall mounting brackets, quikclamps, and manifold blocks for easy connection and secure mounting.
End connectors are required for direct mounting to pipework or fittings.

Performance and Maintenance:

Filters and lubricators are designed to maintain specific oil content and particle removal efficiency at given pressures.
Service kits and element kits are available for maintenance and replacement of components.

Conclusion: The Excelon® Plus Modular System offers a comprehensive solution for air preparation in pneumatic systems, emphasizing safety, efficiency, and ease of installation and maintenance.

Overview: The document provides detailed specifications and technical data for the Excelon® Modular System, which includes various models of filters, regulators, lubricators, and valves designed for compressed air systems. The system allows for both in-line and modular installation, offering flexibility and efficiency in air preparation.

Specifications:

Filters: Models F72G, F73G, F74G are designed for general-purpose use with compressed air. They feature quick-release bayonet bowls and are available with auto or manual drains. The maximum inlet pressure is 10 bar, and they operate within an ambient temperature range of -34°C to +50°C.
Oil Removal Filters: Models F72C, F73C, F74H provide high-efficiency oil and particle removal, with a remaining oil content of 0.01 mg/m3 at +21°C. They require upstream protection by an oil removal filter.
Oil Vapour Removal Filters: Models F72V, F74V use activated carbon elements to remove oil vapours and hydrocarbon odours, with a remaining oil content of 0.003 mg/m3 max. at +21°C.
Pressure Regulators: Models R72G, R73G, R74G offer balanced valve design for optimum pressure control, with a pressure range of 0.3 to 10 bar.
Filter/Regulators: Models B72G, B73G, B74G combine filtering and regulating functions, with pressure ranges up to 17 bar for certain models.
Lubricators: Models L72M, L73M, L74M are micro-fog lubricators providing consistent oil delivery, with bowl capacities ranging from 0.05 to 0.20 liters.
Soft Start/Dump Valves: Models P72F, P74F assist in compliance with safety regulations, offering controlled pressure increase and high flow dump capabilities.
Pressure Relief Valves: Models V72G, V74G help protect equipment from over-pressurization, with adjustable relief pressure ranges.

Technical Data: All components are designed for use with compressed air only, with specific maximum inlet pressures and ambient temperature ranges. The document emphasizes the importance of dry air supply to prevent ice formation at low temperatures.

Installation and Accessories: The Excelon® system supports various mounting options and accessories, including wall and neck mounting brackets, gauges, and tamper-resistant kits. Specific models and part numbers are provided for each component.

Performance Characteristics: Flow rates and pressure settings are detailed for each model, with typical performance characteristics provided to guide selection and installation.

Recommendations: The document suggests using lubricators to extend the operating life of pneumatic systems and highlights the environmental benefits of non-lubricated systems.

Excelon® Modular System Accessories: - Ideal for isolating sub-systems not in use and lockable in the ‘closed’ position. - Allows easy connection and rotation of connected products in 90° increments. - Provides manifolding capability for up to 3 products, ideal for right-angled piping. - Secure wall mounting for individual Excelon® products, except specific units.

Miniature Units, General Purpose: - Combination filter/regulators and lubricators (P1H – G1/8, G1/4) are compact and offer micro-fog versions for optimal lubrication. - Technical data includes a maximum inlet pressure of 10 bar and ambient temperature range of -20°C to +50°C.

Miniature Units, Puraire® Oil Removal: - High-efficiency filters (F39 – G1/8, G1/4) are compact and remove particles to 0.01µm. - Maximum inlet pressure is 10 bar with a remaining oil content of 0.01 ppm at +21°C.

Pressure Regulators and Relief Valves: - Pressure regulator (R07 – G1/8, G1/4) for general pneumatic applications with a relieving operation and non-rising adjusting knob. - Pressure relief valve (V07 – G1/8, G1/4) protects systems from over-pressurization, complying with the Pressure Equipment Directive.

Large Capacity Units: - General purpose filters (F18 – G1 1/2 & 2) offer high water removal efficiency and high flow with minimal pressure drop. - Pilot operated regulators (11-808, R18, 11-400/11-204 – G1/4 ... G2) can be installed at any point in the system and offer sensitive control with feedback pilot regulators.

Technical Data and Specifications: - All units are designed for compressed air only, with specific maximum inlet pressures and temperature ranges. - Various models and accessories are available for different port sizes and flow rates. - Installation and operation guidelines are provided for optimal performance and longevity.

Overview: This document provides detailed technical specifications and product information for air preparation equipment, specifically focusing on pressure regulators, gauges, and fittings. It includes data on various models, their applications, and technical parameters.

Specifications:

Miniature Pre-set Regulator (R16 G1/4"): Factory pre-set to 2 bar, tamper-resistant, compact design. Suitable for compressed air with a maximum pressure of 28 bar and ambient temperature range of -20°C to +80°C.
Precision & Instrument Regulator (R27-200, 11-818): High precision with control chamber, suitable for dry, oil-free air. Different models offer varying pressure ranges and flow rates, with maximum inlet pressures up to 14 bar.

Procedures and Recommendations:

For safety and compliance, the R16 regulator should be used with blow gun installations and paired with safety blow guns, coiled hose assemblies, and quick release couplings.
R27 regulators are designed as constant bleed devices and consume air, typically less than 0.016 dm³/s.

Accessories:

Gauges: Available in various pressure ranges and sizes, suitable for monitoring pressures in compressed air systems.
Auto-drain and Drip Leg Drain: Automatic units for draining liquids from low points in compressed air systems.

Fittings and Tubing:

Pneufit and Pneufit C: Push-in fittings available in a wide range of shapes and sizes, made from materials like nickel-plated brass and PBT, suitable for compressed air applications.
Includes a variety of connectors, adaptors, and tubing options for different industrial applications.

Technical Data:

Operating pressures and ambient temperature ranges are specified for each product type, ensuring suitability for various environmental conditions.
Materials used in construction are detailed, highlighting resistance to corrosion and ensuring reliability.

Conclusion: The document serves as a comprehensive guide for selecting and using air preparation equipment, emphasizing safety, efficiency, and compliance with industry standards.

Overview: This document provides detailed specifications and technical data for various fittings, tubing, and accessories used in pneumatic systems. It includes information on different types of threads, pressure ranges, materials, and operating conditions.

Specifications:

Elbow Banjo Assembly: Features female parallel BSP thread to male parallel BSP thread connections with pressure range from 1 to 10 bar.
Hose Adaptors: Available in taper threads with various hose bore sizes and corresponding BSPT thread models.
Tubing & Hoses: Nylon and polyurethane tubes are available in sizes ranging from 4 to 16 mm O/D, with specific pressure and temperature ratings. Nylon conforms to DIN 74324 standards.

Technical Data:

Materials: Tubes are made from nylon (PA12) and polyurethane, with specific hardness and stabilization properties.
Operating Conditions: Maximum operating pressures and bend radii are provided for different temperatures, with conversion factors for pressure/temperature adjustments.

Silencers and Filters:

Sintered Bronze Silencers: Reduce noise levels, operate at pressures from -1 to 10 bar, and temperatures from -20°C to +80°C.
Exhaust Filters: Prevent dirt ingress with minimal flow restriction, operating at 10 bar max and temperatures from -20°C to +80°C.

Quick Release Couplings:

Designed for single-handed operation with high flow rates and low pressure drops, suitable for industrial applications with operating pressures up to 35 bar.

Ball Valves:

Available in various sizes with maximum pressures ranging from 10 to 40 bar, featuring PTFE seats and nitrile seals.

Blow Guns:

Comply with O.S.H.A. standards, designed to exhaust air when the nozzle is blocked, with a maximum operating pressure of 10 bar.

Flow Regulators:

Block form flow regulators offer compact size, high flow performance, and adjustable locking features, suitable for pressures from 1 to 10 bar.

Conclusion: The document provides comprehensive technical details for selecting and using various pneumatic components, ensuring compatibility and safety in industrial applications.

Overview: The document provides technical specifications and details for various pneumatic components including flow regulators, non-return valves, and quick exhaust valves. It includes information on materials, operating conditions, and model specifications.

Flow Regulators: These are compact units with integral flow regulation and silencing capabilities. They feature a captive regulating needle to prevent blowout. The operating medium is compressed air or inert gases, with an operating pressure range of 1 to 10 bar and ambient temperatures from -20°C to +80°C. Models vary in thread port size and maximum regulated flow factor.

Non-Return Valves: Designed for high flow performance, these valves operate with compressed air and have a maximum operating pressure of 10 bar. They are suitable for ambient temperatures between 0°C and +60°C. The valves are compatible with tube sizes ranging from 4 to 12 mm and are constructed from materials like PBT, aluminium, and nickel-plated brass.

Quick Exhaust Valves: These valves facilitate rapid air exhaust from reservoirs and cylinders, enhancing cylinder speed. They operate within a pressure range of 0.5 to 10 bar and temperatures from -20°C to +80°C. The body materials include zinc and aluminium alloys, with nitrile seals.

Materials and Construction: The document specifies materials used in construction, such as PBT, aluminium, nickel-plated brass, and stainless steel, ensuring durability and performance under specified conditions.

Additional Information: For further details, users are directed to visit the IMI Precision website. The document also includes an extensive index of part numbers and their corresponding pages for easy reference.

Catalog excerpts

Industrial Automation VM\ CD Login Register t. 0161 65S 730Q Searcn Designed to meet precise i and application needs, out class products are proven improve service life and performance of equipnte The reputation and iong our product brands bob position as a ieading gfa supplier of motion and controi technologies. Express Catalogue Engineering GREAT Solutions www.imi-precision.comI IVyi I Precision 11 w 11 Engineering

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Contents FAST FIND GUIDE VACUUM PUMPS VACUUM CUPS & BELLOWS VACUUM SWITCHES FAST FIND GUIDE VALVE ISLANDS & SUB-BASE VALVES IN-LINE & MANIFOLD VALVES SAFETY & MANUAL/MECHANICAL VALVES PROPORTIONAL VALVES FLOW CONTROL VALVES FAST FIND GUIDE ELECTRO-MECHANICAL PRESSURE SWITCHES ELECTRONIC PRESSURE SWITCHES AIR PREPARATION (FRL) FITTINGS, TUBING & ACCESSORIES 140 143 154 163 173 183 FAST FIND GUIDE OLYMPIAN PLUS PLUG-IN SYSTEM EXCELON® PLUS MODULAR SYSTEM EXCELON® MODULAR SYSTEM MINIATURE & LARGE CAPACITY SERIES SPECIAL PURPOSE REGULATORS 188 FAST FIND GUIDE 189 PUSH IN FITTINGS 199 BSP & HOSE FITTINGS 202...

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Engineering GREAT solutions solutions for our customers tackling the world's most demanding engineering challenges IMI Precision Engineering is a world leader in motion and fluid control technologies. Wherever precision, speed and engineering reliability are essential, we deliver exceptional solutions which improve the productivity and efficiency of our customers' equipment. Part of IMI plc, we have a sales and service network in 75 countries, as well as manufacturing capability in the USA, Germany, China, UK, Switzerland, Czech Republic, Mexico and Brazil. We support this with our global centres...

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How Express delivers value to our customers CD CD Our Express service is designed with the specific purpose of making our expertise and products, easily and readily accessible online or on the telephone. The Express Range All of the products within this catalogue are Express items, meaning they are available from stock and ready for immediate dispatch. These standard products are ideal for your new industrial automation project and for replacing broken or worn out parts in your existing applications. Convenience, speed & availability Giving customers access to IMI Precision Engineering's products...

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Our market leading product brands The combination of our IMI Precision Engineering product brands’ trusted reputation and long history underpins our position as a leading global supplier of motion and fluid control technologies. 2) IMI NORGREN Q IMI BUSCHJOST © IMI HERION With over 80 years industry experience, the IMI Norgren brand includes a wide range of high quality pneumatic and fluid control products such as actuators, air preparation products, pressure switches, fittings and valves. Successful in the market for over 60 years, IMI Buschjost is a market leading range of process and multimedia solenoid...

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Our high performance products improve performance and productivity in Industrial Automation. This catalogue includes a number of features designed to help you select and order the best parts, quickly and efficiently. Part numbers & technical information Each product page includes part numbers, a photo and technical information - everything you need to order the right model. Speed of delivery The products listed in this catalogue are available from stock, and we operate a truly global sales and service network, helping keep your equipment running - wherever you are. Expertise We're product and...

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New online services To improve your experience, we have introduced a range of web services, including a dedicated and intuitive competitor conversion tool, a new mobile website, and we have also introduced a new product configurator with improved CAD capabilities. We're engineering GREAT access to our products and services to help you save time and work more efficiently. Configuration and CAD Quickly and easily configure pneumatic cylinders, including the addition of mountings and accessories. It provides price and availability throughout the configuration process and the option to download a...

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Find parts faster! Introducing the new IMI Norgren Express App A powerful product finder in your pocket Our new mobile website lets you purchase products straight - from your mobile phone or tablet, wherever you are! Complete with images and technical information, our new mobile website gives you all the product details you will need to purchase, even out on the factory floor. > A powerful product finder in your pocket > Scan, snap, send and search, quickly and easily > Convert competitor components to an IMI Norgren equivalent > Buy online or pinpoint your nearest distributor with stock available...

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Ordering If you know the products you want to add quickly to your basket, our quick basket allows you to enter the product number and quantity, with the help of predictive search functions. Alternatively, copy large lists of items from your purchasing system, spreadsheet, email or word processing document directly into the paste basket and order securely online, 24/7. Tracking Track your order using the tracking link. We'll also notify you by email when the items are shipped and out for delivery. securely and quickly 3 With our online website, the entire search, order and delivery process allows...

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Products over the ywrs. Pr^sure Switches Purchase products straight from your mobile phone or tablet| IV VII Precision IV11 Engineering

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Actuators Vacuum Valves Pressure Switches Air Preparation Fittings 1 IVyi I Precision IV11 Engineering

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Actuators A vast array of actuators -from ISO/VDMA profile to compact short stroke, rodless and roundline cylinders to rotary actuators, a range of shock absorbers and our more traditional actuator ranges. In this catalogue we have listed the part numbers of hundreds of ex-stock configurations, available off the shelf for rapid delivery. A whole selection of simple and complex specifications are just a phone call or email away contact the Team for rapid, expert advice on the right product for your application. Each item is clearly listed to help ensure you get everything you need to get the job...

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Express Catalogue

Express Catalogue

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