Excelon® Plus Modular Air Preparation for All Industrial Applications Two body sizes IO-Link connectivity High Performance Robust Port sizes 1/4”, 3/8”, 1/2” or

02  Excelon® Plus Air Preparation Excelon® Plus Modular FRL System Pressure Monitoring Control Valve Auxiliary Products Standard Combination Units TR Series for harsh environments and extended temperatures Breakthrough Engineering for a Better World Norgren is part of global engineering organisation IMI plc. IMI is at the forefront of delivering the solutions we need in a changing world and is focused on creating tremendous value by solving key industry problems in attractive markets and employing the best. Norgren has a proud history of creating innovative engineering solutions in precise motion...

Air Preparation Compressed air is used in almost every industry, from building cars to opening bus doors, from food processing to mining and shipbuilding. Excelon® and Olympian® air preparation have been providing clean controlled compressed air to these industries and more for over 40 years. In 1925, when Carl Norgren invented the automatic airline lubricator, he effectively began the practice of air preparation - delivering air of the right quality to a pneumatic device to enable that device to run at it’s optimum efficiency for the longest possible time, keeping life costs to a minimum. We...

04  Excelon® Plus Air Preparation Compressed Air Systems Compressed air is a safe and reliable source of energy provided it is used and treated correctly. Factory Automation Compressed air is often wrongly assumed to be a cheap or even ‘free’ source of power. At point of use, compressed air is approximately the same cost as natural gas, that’s why it’s vital to install the correct equipment to condition and control the air supply. Safety As soon as air is pressurised it has the potential to cause damage to equipment or personnel, so controlling that pressure using shut off valves and regulators,...

Excelon® Plus Modular FRL System Excelon® Plus is the latest generation of Norgren Air Preparation equipment developed to meet the needs of today’s customer. It offers exceptional performance, is compact and lightweight with no compromise on robustness, and is suitable for all industrial applications. Excelon® Plus has been designed with safety in mind, offering built in, tamper proof features and a unique double lock mechanism on the bowls. Maintenance of the unit is simplified with the new system where the element assembly is removed together with the bowl. The innovative family of Excelon®...

06  Excelon® Plus Air Preparation Tamper proof options built in • Padlock features on both shut-off valves and regulator • Guarantees safe isolation of machines Rotating Safety Shut-off Valve • Quarter turn easy to operate full flow device • Easy to isolate system with no reduction in performance • Metal construction - where it matters most • Quality synonymous with Norgren brand Flush mounted integrated digital or analogue gauge • Less vulnerable to damage • IO-Link connectivity Double safety lock on bowl Easy filter maintenance system • Element is removed together with the bowl for faster and...

Filtration General Purpose Filters – (Water and particle removal) The Excelon® Plus general purpose filter offers 5µm or 40µm particulate removal, with water extraction levels of >98 % (84 Series) and >95 % (82 Series). Maintenance of these units is quick and easy, as the filtration cartridge remains inside the bowl when it is removed. The cartridge then simply unclips allowing for clean and efficient disposal, and replacement with a new cartridge. This filter maintenance system also means that the clearance needed below the unit for maintenance is a maximum of 25 mm, reducing the space envelope...

08  Excelon® Plus Air Preparation All filters available in two body sizes Coalescing Filters – (Oil aerosol removal) Activated Carbon Filters – (Oil vapour removal) The Excelon® Plus Coalescing filter removes oil down to levels no greater than 0.01mg/m3 - 0.01 micron particulate removal. The pleated element design means this can be achieved in a compact envelope, whilst still keeping pressure drop to a minimum. The Excelon® Plus carbon filter ensures all traces of oil vapour (odour) are removed from the compressed air supply (0.003mg/m3 remaining oil). The Excelon® Plus coalescing filters have...

Lockable knob All regulators available in 1/4” and 1/2” body Choice of adjustment mechanism Metal bonnet for high pressure applications Optional external gauge Integrated gauge supplied as standard Regulation General purpose regulator General purpose filter regulator With primary pressure up to 20 bar (300 psig) Excelon® Plus regulators offer outlet pressure ranges - 4 bar (60 psig), 10 bar (150 psig) and 17 bar (250 psig). The Excelon® Plus Filter/regulator (‘B’ unit) combines all the features of the general purpose filters and regulators including built in padlock feature, in bowl filtration...

10  Excelon® Plus Air Preparation Pressure Monitoring Pressure Regulators and Filter-regulators with Integrated Electronic Pressure Sensor (IEPS) Both general purpose regulators and filter-regulators are available with optional Integrated Electronic Pressure Sensor (IEPS). Offering Industry 4.0 connectivity via IO-Link, the digital gauge allows for remote set-up and visibility of application performance data for improved monitoring – making it an ideal option for machine builders looking to invest in digitally future-proofing their systems. Electronic monitoring of secondary pressure »» IO-Link...

Lubrication Micro-fog® lubricators Oil-fog lubricators The Excelon® Plus Micro-fog® lubricator has a unique micro mist fog generator built in to the unit creating very fine mist particles – less than 2 micron. These particles are suspended in the air line and can travel very long distances and lubricate very complex air pathways. They allow very fine control, ensuring that the systems are not over lubricated – a common problem with intricate pneumatic circuits, and are perfect for small rapidly moving applications. The Excelon® Plus Oil-fog lubricator generates a fairly coarse mist - around 100...