WORK SUPPORTS

WORK SUPPORTS
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WORK SUPPORTS

Product catalog summary
Overview: This document outlines the technical specifications, operating instructions, and installation guidelines for various work support products. These include compact, precision, horizontal, pneumatic, and extendable work supports, all designed to stabilize workpieces during machining and industrial applications.
Specifications: Detailed specifications are provided for each product, covering dimensions, materials, support capacity, piston spring force, and weight. For instance, the BJ360 series features a knurled-knob and ball-tip screw style, with support capacities from 0.16 kN to 0.40 kN and piston spring forces from 0.5 N to 3.0 N.
Operating Instructions: Specific instructions are given for each product. The BJ360 series involves loading a workpiece, lowering the piston, and locking it by turning the handle. The BJ371 series offers a one-touch operation for locking/unlocking the piston, ensuring stable support with minimal displacement.
Installation Instructions: Guidelines for mounting and securing work supports are provided, emphasizing the use of clean air and coolant to prevent malfunctions. It is recommended to use a wrench to lock the piston when installing tips to avoid torque damage.
Features and Recommendations: Key features include air-operated piston lock/unlock, compact design for high support capacity, and remote control capabilities. Recommendations highlight the use of clean air and coolant, proper torque application, and extension spindles for height adjustments.
Performance and Application: Performance curves show the relationship between operating air pressure and support capacity. Application examples include preventing workpiece chattering and deflection, with suggestions to use riser cylinders for additional height.
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Catalog excerpts

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WORK SUPPORTS CYLINDRICAL WORK SUPPORTS COIL SPRINGS FOR CYLINDRICAL WORK SUPPORTS REMOTE-CONTROL UNITS WORK SUPPORTS WITH CAM HANDLE COMPACT WORK SUPPORTS WITH CAM HANDLE COMPACT WORK SUPPORTS PRECISION WORK SUPPORT HORIZONTAL WORK SUPPORTS COMPACT PNEUMATIC WORK SUPPORTS PNEUMATIC WORK SUPPORTS

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WORK SUPPORTS RrmjJC w 11J (Knurled-Knob Style)

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■ The positive locking mechanism allows the ball-tip screw style to offer high support capacities. ■Part numbers of ball-tip screws I BJ350-**001|: lBCFlBall-tip screws (flat contact) without anti-rotation I BJ350-**002|: IBCFN-Fl Ball-tip screws (flat contact) with anti-rotation I BJ350-**001C|: iBSFl Ball-tip screws (flat contact) without anti-rotation |BJ350-**002C|: Ball-tip screws with anti-rotation (Non-stocked item) ■ |BJ350-**002| |BJ350-**002Cl Ball-tip screws and ball screws with anti-rotation feature are marked for product identification. deal for preventing the workpiece from chattering...

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BJ351 CYLINDRICAL WORK SUPPORTS BJ351 (Ball-Tip Screw Style) (Knurled-Knob Style) Note: To install, insert a hex. wrench through the piston into the mounting screw. (Ball-Tip Screw Style) (Knurled-Knob Style)

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Ball-Tip Screw Part Number Ball-Tip Screw (Anti-Rotation) M2 Part Number Screw Support Piston Weight Torque Capacity Spring (g) (N・m) (kN) Force (N) Knurled-Knob (Anti-Rotation) Part Number Part Number Piston Spring Weight Force (g) (N) Feature ・The positive locking mechanism allows the ball-tip screw style to offer high support capacities. ・Part numbers of ball-tip screws BJ351-**001 : BCF Ball-tip screws (flat contact) without anti-rotation BJ351-**002 : BCFN-F Ball-tip screws (flat contact) with anti-rotation BJ351-**001C : BSF Ball-tip screws (flat contact) without anti-rotation BJ351-**002C...

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COIL SPRINGS FOR CYLINDRICAL WORK SUPPORTS RrmUC vw 11J Body SWPA steel Part Number Replacement springs to set the piston spring force lower.

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REMOTE-CONTROL UNITS R,mUC w 11J Part Number

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Remote-Control Unit, Short Cylindrical Work Supports Custom Block Suitable for controling work supports from a distance. When used with a BJ650 Remote-Control Unit, a BJ350 or BJ351 Work Support can provide the support capacity as given in the catalog if the screw torque is fully applied by using a tool like wrench. If the screw torque is fully applied by hand(using a knob), the support capacity will be reduced to approx. 20% of the catalog value.

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WORK SUPPORTS WITH CAM HANDLE

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Part Number Part Number Cam Handles Allowable Operating Support Piston Spring Load(N)*) Capacity(kN) Force(N) Part Number Locking Weight Mechanism (g) *)Allowable load to operate the handle ■Operating Instruction 1. Unlocked No workpiece loaded 2. Workpiece Loading Load a workpiece, and the piston lowers. 3. Locking Turn the handle to lock the piston. ■Adjusting Handle Locking Position ■Changing Locking Direction Loosen the hex. socket setscrew to remove the retaining pin. Turn the handle upside down and put it in position again. Unlocking Position When the projection amount from the body is...

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COMPACT WORK SUPPORTS WITH CAM HANDLE

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Part Number Locking Direction Part Number Allowable Operating Support Piston Spring Load (N)*) Capacity(N) Force(N) Locking Mechanism *)Allowable load to operate the handle. ■Operating Instruction 1. Unlocked No workpiece loaded. 2. Workpiece Loading Load a workpiece, and the piston lowers. 3. Locking Turn the handle to lock the piston. ■Mounting-Hole Dimension Drill a tapped hole and a locating-pin hole as specified below. Feature The built-in disc spring prevents loosened locking. Disc Spring

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COMPACT WORK SUPPORTS (Knurled-Knob Style) (Ball-Tip Screw Style) Body S45C steel Black oxide Piston SCM440 steel Heat treated Black oxide Hex. Socket-Head Setscrew S Stroke Knurled Thumb Knob (Knurled-Knob Style) (Ball-Tip Screw Style)

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PRECISION WORK SUPPORT M5 Hex. Socket Head Cap Screw Part Number Unlocking Position

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Feature ・The piston can be locked/unlocked with one-touch operation and keeps stable support capacity. ・The displacement of the piston is not exceeding 3μm when it is locked. This helps keep the accuracy of the workpiece height. ・Can be used by remote control. ■Operating Instruction 2. Load a workpiece, and the piston lowers. 3. Lock the piston by turning the knob. ■Installation Instruction ■Application Example for Remote Control Tighten the M5 hex. socket head cap screw with a hex. wrench (Across Flats: 3). Components for remote control are not available from us. Hex. Wrench (Across Flats: 3)...

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HORIZONTAL WORK SUPPORTSimno Body Part Number Part Number

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Ideal for preventing the thin workpiece from chattering and deflecting. ■Operating Instruction 1. To set a workpiece with the piston retracted, Workpiece Piston Pull Knob Push Lightly Workpiece 1. Set the piston retracted by pulling the knob. The internal plunger allows retaining the piston at the retracted position. 2. Load the workpiece and then push the knob lightly to let the adjustable spindle contact the workpiece. Tighten the ball-tip screw to lock the piston. 2. To set a workpiece without retracting the piston, Contact Bolt (included) Workpiece Projection 1. Adjust the projection of the...

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COMPACT PNEUMATIC WORK SUPPORTS Provide high support capacity even with small body. Part Number Part Number

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Feature ・The piston can be locked/unlocked by air operation. ・This compact work support can be used as a support in surface mounter. ■Operating Instructions 1. Load a workpiece on the support. 2. The piston strokes to fit the workpiece by the inner spring. 3. Clamp the workpiece. 4. Apply air to the pneumatic port. 5. The piston is locked. 6. The piston is unlocked when the air is released. ■Installation Instructions Side or bottom surface mounting is possible. Side Surface Mounting Bottom Surface Mounting Screw Block Performance Curve Support CapacityN ・Use a nut to attach a tip on the piston...

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PNEUMATIC WORK SUPPORTS Part Number Part Number

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Feature The piston can be locked/unlocked by air operation. ■Operating Instructions 1. Load a workpiece on the support. 2. The piston strokes to fit the workpiece by the inner spring. 3. Clamp the workpiece. 4. Apply air to the pneumatic port. 5. The piston is locked. 6. The piston is unlocked when the air pressure is released. ■Installation Instructions Can be mounted on both top surface and bottom surface of plate with hex-socket head cap screws. Mount on Top Surface of Plate Mount on Bottom Surface of Plate (For lower positioning of workpiece) Hex-Socket Head Cap Screw Plate Hex-Socket Head...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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