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Advanced Functions of Test Stands

Advanced Functions of Test Stands

Advanced Functions of Test Stands

Product catalog summary
Overview: The document outlines the advanced functions of IMADA's motorized test stands (MX2/EMX/MH2 series) when used with a force gauge and optional cable. These functions enhance testing efficiency, safety, and versatility, particularly for crush resistance testing.
Advanced Functions:
  • Overload Prevention: Automatically stops the test stand to prevent sensor damage from overloading. It is especially recommended for small capacity force gauges.
  • Force Control: Allows setting force values to control the test stand's motion, useful for compression tests. It includes stopping at set force values and maintaining force within a range.
  • Measuring Speed Setting: Enables automatic speed changes at contact points, improving testing efficiency.
  • Automatic Measurement: Integrates force gauge operation with software for automatic zeroing and data recording, including graph drawing.
  • Contact Detection: Detects contact points of samples and adjusts displacement accordingly, suitable for automatic compression or tension tests.
  • Break Detection: Automatically detects sample breakage and stops or returns the force gauge, preventing malfunctions.
  • Force-Displacement Measurement: Measures both force and displacement, providing detailed analysis of material characteristics.
  • External Signal Input/Output: Allows communication with external devices for enhanced control and safety features.
Configuration Requirements: Specific configurations are required for each function, involving different series of motorized test stands, digital force gauges, and optional cables.
Notes: The document emphasizes that force gauges and optional attachments are not included, and the product is designed solely for measurement purposes. Customization options are available upon request.
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Catalog excerpts

Advanced Functions of Test Stands-1

IMADA CO., LTD. Advanced Functions of Test Stands Advanced Functions of Test Stands Motorized test stand MX2/EMX/MH2 series are equipped with various functions, which are activated when used with force gauge and optional cable. These functions assist you to achieve high efficient testing, improved safety and more versatility for conducting a variety of measurement including crush resistance testing. [Advanced Functions] Function 1 Overload Prevention: Prevents the sensor from getting damaged due to overloading (It does not guarantee complete protection against overloading) Function 2 Force control: Allows to set a force value to apply or to stop Function 3 Measuring speed setting: Enables automatic speed change at a point of contact using the set force value Function 4 Automatic measurement: Software recording and zeroing force gauge can be automatically done Function 5 CONTACT DETECTION: Automatically detects the contact point of a sample Function 6 BREAK DETECTION: Automatically detects the break of a sample and stops/returns force gauge Function 7 Force-Displacement measurement: Measures force and displacement Function 8 Using external signal input and output: Allows communication with external devices Configuration required for Function 1 to 4 Motorized Test Stand MX2/EMX/MH2 series Digital Force Gauge ZTS/ZTA series Overload Prevention Overload is a condition where a sensor is broken due to excess force applied over its capacity. Once it is overloaded, it requires repair to be able to measure again. This function automatically stops the motion of test stand in case the force gauge is loaded with over capacity. It is recommended to use this function especially when testing with a small capacity force gauge. * It does not guarantee complete protection against overloading. * Test carefully especially when testing speed is very fast or the sample is hard. For overload prevention, [Function 2 Force control] is also useful. By setting the points lower than POINT the capacity, it contributes to improved possibility of preventing overload by stopping before the capacity is exceeded. 1 / 7 15/2/2021

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Advanced Functions of Test Stands-2

IMADA CO., LTD. Advanced Functions of Test Stands Force control This function uses the force set points to control motion of test stand such as stopping at the set force value, continue loading within the set values. (when tested in cycle mode) It is useful especially for compression test to evaluate durability. * There is a slight time lag between the timing of reaching the set force value and automatic stop of motion. Due to this lag, the actual force value applied may considerably exceed the set value when testing speed is fast and/or sample is hard. Force Control: Stop at a set force value...

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Advanced Functions of Test Stands-3

IMADA CO., LTD. Advanced Functions of Test Stands Automatic measurement This function enables test stand to control operation of force gauge and software together. Automatic Measurement1: Zeroing force gauge and sending data With the test stand function of ZERO ON START activated, the reading on force gauge is set zero at the timing of test stand starts moving. (when tested in cycle mode) With SEND SIGNAL activated, it automatically outputs the measured data on force gauge to software at each cycle completion in cycle mode measurement. Operation 1 Operation 2 Operation 3 Activate ZERO ON START...

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Advanced Functions of Test Stands-4

IMADA CO., LTD. Advanced Functions of Test Stands Configuration required for Function 5 and 6 Motorized Test Stand EMX series *1 Digital Force Gauge ZTA series *1 Models with firmware Ver.2.0 or later are available to use the functions. Models with earlier than Ver.2.0 are not available. CONTACT DETECTION is activated when ZTA force gauge’s SUB-COMPARATOR is ON, which allows detecting a contact point of a test sample, compressing it by a set displacement, and return to the starting position. This function is suitable when automatically compress (pull) it at a certain amount of displacement. Operation...

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Advanced Functions of Test Stands-5

IMADA CO., LTD. Advanced Functions of Test Stands Configuration required for Function 7 (Function 1 to 4 are also available) Motorized Test Stand MX2/ MH2/EMX series with -FA option Digital Force Gauge ZTA series Optional Cable CB-718*1 (CB-728 for EMX with firmware earlier version than 2.0) * This configuration is available only for EMX series with firmware Ver.2.0 or later. If your EMX series with firmware is earlier than ver.2.0, option cable CB-728 is required. Force-Displacement measurement In force-displacement measurement, the test stand measures force as well as displacement which is...

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Advanced Functions of Test Stands-6

IMADA CO., LTD. Advanced Functions of Test Stands Configuration required for Function 8 Motorized Test Stand MX2/MH2 series with -CN option Digital Force Gauge ZTS/ZTA series Motorized Test Stand EMX series Digital Force Gauge ZTS/ZTA series Using external signal input and output With optional function of external signal input and output (equipped in EMX), it allows communication with external devices. Application example 1: Start and stop operations using external devices It enables external devices to start and stop cycle mode with external contact signals from external devices. Example 1 Example...

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Advanced Functions of Test Stands-7

IMADA CO., LTD. Advanced Functions of Test Stands [Notes] - Force gauge is not included but necessary to conduct force measurement. - This product does not include a force gauge, optional attachments or optional cable. - These products are designed for measurement purpose only. - The contents may be changed without prior notice. - Do not copy the contents without permission. - Applications and information in this specification sheet are some examples for your information. It may not apply in some cases due to the conditions and environment of measurement. - Contact us for further information...

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