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TM interlocked switched sockets

TM interlocked switched sockets
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TM interlocked switched sockets

Product catalog summary
Company Overview
INDUSTRIA LOMBARDA MATERIALE ELETTRICO SpA (ILME) has been a significant player in the electrotechnical sector since 1938, focusing on industrial installations. Known for innovation, customer service, and environmentally-friendly practices, ILME operates globally, including in Germany and Japan.
CE Marking and Compliance
ILME products comply with the Low Voltage Directive 73/23/EEC, bearing the CE marking as a declaration of conformity to EU standards, indicating compliance with safety requirements.
ATEX Directive Compliance
The TM-Ex series complies with ATEX Directive 94/9/EC for explosive atmospheres, specifically Zone 22 dust environments, and adheres to the Low Voltage Directive 2006/95/EC.
Product Specifications
The TM-Ex series includes interlocked socket outlets suitable for wall installations, available in two sizes for 16A, 32A, and 63A sockets, designed to prevent incorrect use.
Installation Accessories
ILME offers accessories for the TM-Ex series, including junction boxes and modular back plates, designed for Zone 22 environments and to be used with corresponding Ex power plugs.
General Characteristics
The TM-Ex interlocked socket-outlets are reliable for various applications, designed for fixed installations in explosive atmospheres, complying with IP66/IP67 protection standards.
Specifications and Compliance
The document outlines specifications and compliance details for plugs and installation accessories, focusing on ATEX and Low Voltage Directives, including installation, use, and maintenance instructions.
Symbols on Nameplate
The nameplate includes symbols indicating manufacturer details, CE marking, product type, Ex compliance, IP protection ratings, and traceability codes.
Installation Accessories for ATEX Interlocked Outlets
ILME offers enclosures and backings for ATEX sockets in Zone 22, compliant with relevant directives, suitable for environments with explosive dusts.
Junction Boxes ATEX Series TM-Ex II 3GD
These junction boxes comply with ATEX and Low Voltage Directives, designed for Zone 2 (gases) and Zone 22 (dust), featuring strong insulation and resistance to atmospheric and chemical agents.
Modular Back Plates TM Series
Available in two sizes, these back plates are unclassified Ex components used with TM-Ex junction boxes, complying with the Low Voltage Directive.
Base Boxes for ATEX Interlocked Socket-Outlets
Base boxes in the TM-Ex series comply with ATEX standards for Zone 22 (dust) and require additional ATEX certification when used with other electrical equipment.
Conclusion
The document provides detailed specifications and compliance information for ILME's range of plugs and installation accessories, emphasizing their suitability for explosive atmospheres and compliance with relevant directives and standards.
Product Specifications and Classification
The document outlines specifications for Ex components, suitable for surface industries (Group II), categorized under Category 3 for Zone 22 (dust), with IP66/IP67 protection.
Product Features and Compliance
The TM-Ex series accessories comply with ATEX EN 60079-0:2009 and EN 60079-31:2009 standards, made from reinforced polypropylene, requiring further ATEX certification when used with other equipment.
ATEX Directives Overview
The document provides an overview of ATEX Directives 94/9/EC and 99/92/EC, defining safety rules for workplaces exposed to explosion risks.
Responsibilities
  • Manufacturer: Ensure equipment does not generate ignition sources and complies with Directive 94/9/EC.
  • Employer: Assess explosion risks and implement safety measures.
  • Designer: Design installations according to best practices.
  • Installer: Follow design specifications and issue a declaration of conformity.
Declaration of EC Conformity
Products must be supplied with an EC Declaration of Conformity, detailing compliance provisions and standards.
Classifying Locations
The document discusses standards for classifying locations with explosive atmospheres, including EN 60079-10-1:2010-01 for gases and EN 60079-10-2:2010-01 for combustible dust.
Introduction
This document provides guidelines for assessing and mitigating risks associated with explosive atmospheres, outlining the classification of hazardous zones and necessary precautions.
Zone Classification
Hazardous areas are classified into zones based on the likelihood of an explosive atmosphere forming, with specific zones for gases, vapors, mists, and combustible dusts.
Risk Assessment and Ventilation
The classification process involves identifying sources of release and evaluating ventilation quality, which impacts the classification of zones.
ATEX Directives
The document references ATEX directives concerning equipment and protection systems for explosive atmospheres and sets minimum safety requirements for workers.
Equipment Classification
Equipment used in hazardous zones must meet specific safety standards, with third-party EX certification required for Zones 0 and 1.
Protection Methods
Various protection methods are outlined for equipment used in explosive atmospheres, ensuring equipment does not become a source of ignition.
Conclusion
Proper classification and risk assessment of hazardous zones, along with adherence to ATEX directives and standards, are essential for ensuring safety in explosive environments.
Classification of Explosive Atmospheres:
1. Group I: Mining sites.
2. Group II: Surface plants.
3. Categories:
- Category 1: Very high protection for atmospheres permanently or frequently explosive.
- Category 2: High protection for occasional explosive atmospheres.
- Category 3: Standard protection for unlikely explosive atmospheres.
Equipment Classification:
1. Group I: Mining sites.
2. Group II: Explosive gases.
3. Group III: Explosive dust.
Temperature Classes for Equipment Group II (Gas):
- T1: 450°C
- T2: 300°C
- T3: 200°C
- T4: 135°C
- T5: 100°C
- T6: 85°C
TM Series Interlocked Socket-Outlets:
Developed with innovative design and technology, featuring high mechanical resistance and double protection (IP66/IP67).
Resistance to Chemical Agents:
Various chemicals have different resistance levels, indicated by symbols for resistant or limited resistance.
Standards for Low Voltage Plugs and Socket-Outlets:
EN 60309-1 and EN 60309-2 standards harmonize manufacturing across Europe, with updates like screwless terminals and increased voltage limits.
Normal Service Conditions for Electrical Equipment:
Defined by EN 60439-1 for low-voltage switchgear and controlgear assemblies, applicable for indoor and outdoor use.
Specifications:
The document outlines specifications for interlocked socket-outlets and coupler plugs, compliant with ATEX EN 60079-0 and EN 60079-31 for dusts, and EN 60309-1, -2, and -4.
Procedures and Features:
Socket-outlets feature a bayonet fastening cover, factory-installed internal wiring, and a mechanical interlock to prevent incorrect use.
Norms and Standards:
The products comply with international standards such as IEC 60670 and Italian standards CEI 23-48 and CEI 23-49.
Recommendations and Best Practices:
Ensure proper installation using provided templates and follow guidelines for mechanical interlocks to maintain safety standards.
Accessories and Additional Components:
The document lists various accessories for set mounting, including modular back plates and junction boxes.
Key Data from Tables and Diagrams:
Tables provide detailed dimensions and part numbers for socket-outlets and plugs, specifying poles, frequency, voltage, and earthing contact positions.
Critical Information:
Ensure compliance with specified standards and protection degrees (IP66/IP67) to maintain safety and functionality in hazardous environments.
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Catalog excerpts

TM interlocked switched sockets-1

TM interlocked switched sockets

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TM interlocked switched sockets-2

TM ATEX ❱ Interlocked switched sockets INDUSTRIA LOMBARDA MATERIALE ELETTRICO SpA has been operating in Milan since 1938, in particular in the electrotechnical sector for the manufacturing of equipment for industrial installations. ILME reflects the traditional entrepreneurial spirit of Lombardy, and has enjoyed continuous expansion for over half a century. The company has carved an important role for itself in the main world markets, also operating directly in the countries that have assumed world leadership in the field of automation, including Germany and Japan. In the electrical connection...

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TM interlocked switched sockets-3

TM ATEX ❱ Interlocked switched sockets

 Open the catalog to page 3
TM interlocked switched sockets-4

TM ATEX ❱ Interlocked switched sockets General index TM...ISX interlocked socket-outlets and sectionable fuse carrier 16A, 32A, 63A (IP66/IP67) interlocked socket-switches with sectionable fuse carrier and without base box 16A (IP66/IP67) interlocked socket-outlets without base box SSPX - 16A (IP66/IP67) KSSPX - 32A (IP66/IP67) modular back plates fixing plugs for plates junction boxes IP66/IP67 page 36 double box triple box page 38 TM 1125 PX cover with closing plates complete insulating cable gland lock nuts in nickel-plated brass coupler plugs low voltage from over 50V up to 690V 16A, 32A,...

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TM interlocked switched sockets-5

1 ILME's ATEX solution To satisfy safety requirements in areas with potentially explosive atmospheres, particularly with Zone 22 classified combustible dusts, ILME presents the new TM-Ex series of interlocked sockets. These socket outlets are classified in product category II 3D according to the ATEX Directive 94/9/EC and can be installed both directly onto a surface or onto a multiple back board in ATEX EX classified environments. The TM-Ex series is based on the well-known TM series, modified in order to also satisfy the requirements for reference standards in compliance with ATEX Directive...

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TM interlocked switched sockets-6

1.2 Installation accessories 1.2.1 Junction boxes TM-Ex II 3GD and Modular back plates TM There are five sizes of TM-Ex series junction boxes which can be combined with one or more sockets according to their size. These enclosures are Ex models of the original TM series boxes for unclassified locations, compliant with EN 60670-1 and EN 60670-22 product standards and modified to comply with ATEX Ex II 3GD – Zone 2 (gases) and Zone 22 (dusts). These junction boxes can also be used independently from the sockets and can therefore be installed in locations classified as Zone 2. 1.2.2 Base boxes TM-Ex...

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TM interlocked switched sockets-7

1.3 TM-Ex interlocked socket-outlets ATEX II 3D – Zone 22 (dust) 1.3.1 General characteristics The series of interlocked socket-outlets ATEX Ex Zone 22 TM-Ex, offer tested reliability and can be used, in combination with special complementary parts and industrial plugs ILME ATEX Zone 22 PLUSO-Ex series, as modular integrated systems to configure distribution systems with industrial socket-outlets for fixed installations in locations where the occurrence of an explosive atmosphere is possible due to the presence of combustible dusts, classified as Zone 22. These socket-outlets are designed to...

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TM interlocked switched sockets-8

breaking capacity: socket-outlets have mechanical interlocks. A label informs the user that: you can not the plug being removed while voltage is present or from being inserted when the socket-outlet is live. This is essential in Ex classified locations. This explains why no breaking capacity is required. NOTE – The socket-outlets parts (inserts and holes) are the same as those of the Pluso series and have therefore a breaking power 1.25 times the rated current and 1.1 times the rated operating voltage. rated shortcircuit current based on fuse: 10kA electromagnetic compatibility: the equipment...

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TM interlocked switched sockets-9

1.3.7 Example of nameplate products Via M. A. Colonna, 9 20149 Milano (ITALY) II 3D Ex tc IIIC T65 °C Dc IP66/IP67 U X USARE SOLO CON LA CORRISPONDENTE SPINA USE ONLY WITH THE CORRESPONDING PLUG SEZIONARE L'IMPIANTO PRIMA DI ESTRARRE LA SPINA DISCONNECT THE SYSTEM BEFORE PULLING OUT THE PLUG NON APRIRE IN PRESENZA DI AMBIENTE POTENZIALMENTE ESPLOSIVO DO NOT OPEN WHEN AN EXPLOSIVE AREA MAY BE PRESENT 1.3.8 Description of symbols on the nameplate Note: these markings predominantly pertain to Ex compliance, and supplement the required label information for the respective product standards. Symbol...

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TM interlocked switched sockets-10

-Ex coupler plugs ATEX II 3D – Zone 22 (dust) 1.4.1 General characteristics The range of PLUSO-Ex coupler plugs offered is complementary to the TM-Ex series interlocked sockets, Ex II 3D for Zone 22 (dusts) and is suited to cover a variety of installation needs in the context of Ex-classified locations such as Zone 22. More generally speaking, ILME coupler plugs, for their constructive characteristics, are suitable for the typologies of use including heavy duty: - the mechanical industry - the shipbuilding industry - the chemical and petrochemical industry - the services sector - the building...

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TM interlocked switched sockets-11

1.4.4 Materials - Enclosures and inserts in self-extinguishing insulting thermoplastic material - Anti-aging elastomer gaskets; - Brass pins in nickel-plated; - Fixing retainer screws in stainless steel - Terminals with zinc-plated screws retained in their seats when unscrewed; - 32A and 63A plugs with two fixing screws in the terminals as protection against accidental loss; - Terminals of 63A plugs fitted with lead protection plate in zinc-plated steel. NOTE – For additional details regarding materials, see the Instructions for Installation, Use, and Maintenance supplied with every product....

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1.5 Installation accessories for ATEX interlocked outlets series TM-Ex II 3D – Zone 22 (dust) As a range of enclosures and backings for ATEX sockets Zone 22 series TM-Ex, ILME proposes: - junction boxes ATEX series TM-Ex II 3GD – Zone 2 (gases) and Zone 22 (dust) – components EX – in five sizes (types TM...DBX); - modular back plates series TM (types TM 1145 TB – “small” size and TM 1456 TB – “large” size); - boxes basic for installing single sockets ATEX Zone 2 series TM-Ex “small” size in three sizes: single (types TM 1125 CSX), double (types TM 2344 P2X) and triple (types TM 3444 P3X). All...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.