1. Catalogs
  2. ILME
  3. multipole connector 2018
video corpo

multipole connector 2018

multipole connector 2018
1 / 92 PagesView full catalog

multipole connector 2018

Product catalog summary
Commitment to Industry
ILME is a leader in the electrical connection sector for industrial automation, known for its technological innovation and reliability. The company offers a comprehensive range of high-quality products and services tailored to various application requirements.
Tradition of Innovation
Since 1938, ILME has been designing and manufacturing complete solutions for industrial connections. Headquartered in Milan, ILME is committed to developing technology that impacts the future of industries, focusing on high-quality cabling, suitable materials, and energy-saving practices.
Product Specifications
ILME designs heavy-duty electrical power connectors compliant with EU safety standards, specifically the EN 61984 standard. The connectors are designed as complete systems, ensuring safe and proper combinations of inserts, enclosures, and accessories.
Installation and Safety Procedures
  • Connectors must not be connected or disconnected when live.
  • Verify the continuity of protective earth connections after wiring.
  • Ensure correct coupling of inserts within enclosures using supplied screws.
  • Use appropriate tools and follow torque specifications for wiring.
  • Maintain IP protection by using compatible accessories.
CE Marking and Compliance
ILME products bear the CE marking, indicating compliance with the Low Voltage Directive 2014/35/EU. The CE marking ensures that products meet EU safety standards and are suitable for the European market.
MIXO Series Overview
The MIXO series offers modular units for special applications, allowing for versatile configurations. The system supports various connections, including electric signals and compressed air, and is designed for easy access and modification.
Technical Characteristics
  • Pneumatic contacts are made of plastic with insertion tube connections.
  • Electric contacts are available in silver or gold-plated brass, connected via crimping.
Specifications
The document outlines the specifications for modular inserts used in electrical connectors. These inserts are made from self-extinguishing thermoplastic material reinforced with glass fiber, approved by UL 94V-0, and can operate within a temperature range of -40°C to +125°C. They conform to EN 61984 standards and are certified with UL, CSA, CQC, DNV-GL, and EAC marks. The inserts feature numbered or coded contact positions and patented "swallowtails" to prevent incorrect coupling.
Modular Design
The MIXO series offers a flexible modular design for easy and safe installation. It includes 37 modules, with recent additions such as the CX 08 I6F/I6M Gigabit module, CX 06P CF/CM 16A module, and CX 01 GF/GM 100A module. These modules support various applications, including high-speed data transmission and high voltage connections.
Technical Features
The MIXO Gigabit module supports 8 poles for high-speed data transmission up to Cat. 6A, with a 5A current rating per pole. It is designed for harsh industrial environments and features robust, gold-plated crimp contacts. The CX 06P CF/CM module is rated for 830V AC or DC and 16A, offering finger-proof safety features. The CX 01 GF/GM module supports a single power line up to 100A and 830V AC or DC, suitable for large power applications.
Assembly and Compatibility
The modular inserts are designed for easy assembly into metal frames and traditional housings. They are compatible with other industry-standard products and can be used in high vibration and shock environments. The document provides detailed assembly instructions and recommends specific tools for crimping contacts.
Advantages
The MIXO series offers several advantages, including user-friendly assembly, robust crimp connection technology, and the ability to form high power connector combinations. It also supports high-speed Ethernet data transmission and provides solutions for high voltage applications.
Overview
This document provides technical specifications, assembly instructions, and usage guidelines for various ILME MIXO modular connector units, including high voltage and RS-485 bus connectors. It includes details on contact types, crimping instructions, and frame selection for modular units.
Specifications
  • Connector Inserts: Available in various configurations, including CX 01 poles and CX 12 poles, with maximum current load derating diagrams provided.
  • Contacts: CGF and CGM contacts are detailed with conductor slot dimensions and stripping lengths. The document specifies silver and gold plating options for contacts.
  • High Voltage Modules: The CX 02 CHF/CHM module supports up to 16A at 2500V AC or DC, featuring PTFE contact holders for high-voltage insulation.
  • RS-485 Bus Connectors: The CX 01 9VTF module includes a 9-pole D-Sub female connector for T-connections, maintaining bus integrity.
Procedures
  • PE Adapter Usage: Instructions for stripping and crimping the PE protective cable using CGT 16 adapter and CGPZ pliers.
  • Assembly Instructions: Detailed steps for assembling MIXO modular units, including the use of crimping tools and contact removal tools.
Standards and Certifications
  • Conforms to EN 61984 standards with specific ratings for current, voltage, and insulation resistance.
  • UL/CSA rated voltage and certifications from CQC, DNV-GL, and EAC are mentioned.
Recommendations
  • Use of specific crimping tools and matrices for different contact types.
  • Selection of frames based on the number of required modules, with options for high number of matings (HNM) connectors.
Key Features
  • Modular design allows for flexible configurations and combinations of power, signal, and data transmission modules.
  • High mechanical life expectancy with over 500 cycles for most connectors.
  • Self-extinguishing thermoplastic resin construction for safety and durability.
Specifications
The document details the specifications for CXF/M 4/2 and CXF/M 4/0 RY connector inserts. These connectors are designed for high current and voltage applications, with ratings of 80A at 830V and 16A at 400V. They are certified by UL, CSA, CQC, DNV-GL, and EAC, and are made from self-extinguishing thermoplastic resin UL 94V-0. The connectors have a mechanical life of ≥ 500 cycles and an insulation resistance of ≥ 10 GΩ.
Procedures
Instructions for the installation of connectors include details on conductor stripping lengths and terminal screw torques. For 80A contacts, the stripping length is 14 mm with a torque of 2.5 Nm, while for 16A contacts, the stripping length is 7 mm with a torque of 0.5 Nm.
Norms and Standards
The connectors comply with EN 61984 standards and are suitable for use in temperatures ranging from -40 °C to +180 °C. The document also references derating diagrams for maximum current load based on ambient temperature.
Recommendations
For optimal performance, it is recommended to refer to the derating diagrams provided in the document. The connectors are available with silver-plated contacts and are suitable for use in aggressive environments.
Key Data from Diagrams
The derating diagrams illustrate the relationship between ambient temperature and working current for various conductor sizes (1.5 mm² to 16 mm²). These diagrams are crucial for determining the maximum current load under different environmental conditions.
Additional Features
The document introduces the CIF series of PCB adapters, which facilitate direct connection to PCBs, minimizing wiring faults and assembly time. These adapters are made of LCP for high-temperature resistance and are suitable for use with standard and EMC housings.
Product Specifications and Features
The document outlines various types of inserts and enclosures available from ILME, including CK, CKS, CKSH, CD, and CQ series with different pole configurations. These products are designed for specific applications and environments, such as aggressive environments and electromagnetic compatibility.
Protection Ratings
To achieve IP66/IP67 and IP69 protection ratings, a kit with insert fixing screws and gaskets is required. The CQ 12 inserts come pre-supplied with these components to ensure the specified protection ratings.
Standards and Compliance
The products comply with IP44, EN 60529, and IEC 60529 standards, ensuring they meet international protection standards for enclosures.
Installation and Dimensions
Detailed dimensions for panel cut-outs and enclosures are provided, with a note that these dimensions are subject to change without notice. The document includes specifications for mounting housings with cable entry and fixing by screws.
Product Availability
Several products, including stainless steel and galvanized steel levers, are noted as being available from May 2018.
Configurator Tool
The ILME Smart Configurator is introduced as a tool for designing connectors in real-time, offering access to a database of over 7,000 product codes and facilitating the selection of parts for specific applications.
Contact Information
Contact details for ILME's headquarters and various international offices are provided, including locations in Italy, France, Germany, Sweden, the UK, China, and Japan.
Legal Notice
The document includes a copyright notice, stating that no part of the publication may be modified, reproduced, or distributed without ILME's prior written permission.
See more

Catalog excerpts

multipole connector 2018-3

THE TRADITION OF INNOVATION SINCE 1938 ILME designs and manufactures complete solutions for industrial connections. Headquartered in Milan and with subsidiaries in the key countries driving the progress of automation, ILME is an industry leader in the main world markets. People are vital to success and growth at ILME, sharing a passion for innovation, utmost responsibility and participation. The Company is committed to developing technology in the areas that most impact the future of the industries it serves: high quality and safe cabling, research on the most suitable materials, rapid turnaround...

 Open the catalog to page 3
multipole connector 2018-4

IMPORTANT NOTES Strictly tied to our general conditions of sales 1 LME designs and manufactures complete solutions for Heavy Duty electrical power connections. I The connector (although offered to the user as a variety of elements, usually inserts and enclosures, to allow the selection of the ideal combination) has been designed as a complete connector and tested to be compliant with the essential safety requirements of the EU Low Voltage Directive 2014/35/EU and in particular the EN 61984 standard. The design of this “whole” system guarantees that every allowed combination of inserts, enclosures...

 Open the catalog to page 4
multipole connector 2018-5

CE MARKING As from 1st January 1997, in order to make available electrical products on the European market the manufacturer must ensure these bear the relevant CE marking, in line with the Low Voltage Directive 73/23/ EEC* (implemented in Italy as L. D. 18-10-1977 no. 791) and its modification 93/68/EEC* (implemented in Italy as L.D. 25-11-1996 no. 626/96, published in the supplement to the Gazzetta Ufficiale of 14-12-1996). The CE marking must be visible on the product or, if this is not possible, on the packaging, the instructions for use or on the warranty certificate. It acts as a declaration...

 Open the catalog to page 5
multipole connector 2018-7

2018 PRODUCTS MIXO modular units MIXO SERIES MIXO NOVELTIES General Overview Technical characteristics MIXO series advantages CX 06P CF/CM Technical features CX 01 GF/GM Technical features CX 02 CHF/CHM Technical features CX 12 DF/DM Technical features MIXO FRAMES Technical features

 Open the catalog to page 7
multipole connector 2018-8

POF CONTACTS CL SERIES CLF DD/CLM DD Technical features Inserts 54 CX SERIES CXF 4/0, CXM 4/0 CXF 4/2, CXM 4/2 Technical features CX SERIES - PPS VARIANT CXF 4/0 RY, CXM 4/0 RY CXF 4/2 RY, CXM 4/2 RY Technical features Main features PCB ADAPTER FOR CQ 8 INSERTS CIF Q08 1.6 Technical features PCB ADAPTER FOR CQ 04/2 INSERTS CIF Q4/2 2.4 Technical features

 Open the catalog to page 8
multipole connector 2018-9

72 ANGLED OUTLET METAL HOUSINGS SIZE “21.21” 72 CKAXW Technical features 78 CKAXXW Technical features 79 MKAXW Technical features 80 MKAXXW Technical features 81 CKAXS Technical features 82 CKAS - CKAXXS Technical features 83 MKAXS Technical features 84 MKAS - MKAXXS Technical features 85

 Open the catalog to page 9
multipole connector 2018-10

MIXO modular units MIXO SERIES GENERAL OVERVIEW The MIXO series is a system of modular units for special applications that uses the traditional ILME enclosures. Each enclosure can house different types of connections such as: electric signals and contacts for the conduction of compressed air with pressure values of up to 8 bars. The inserts are arranged side by side to form a single compact block which is inserted into metallic frames with mandatory housings. Once the modules have been inserted and locked with the special tabs, the connector can be placed into the enclosure. The modular system...

 Open the catalog to page 10
multipole connector 2018-11

The MIXO series can be used with 5 different frame sizes: Frames one or two-lever metallic enclosures CX 01 Tsize “49.16’’ CX 02 TM/TFsize “44.27’’ CX 03 TM/TFsize “57.27’’ CX 04 TM/TFsize “77.27’’ CX 06 TM/TFsize “104.27’’ CX 04 TM/TF (x 2) size “77.62’’ CX 06 TM/TF (x 2) size “104.62” CX 04 TF/TM 4 modules CX 06 TF/TM 6 modules Possibility - to be verified case-by-case - to use the recently added MIXO HNM frames (provided with special gold plated PE contacts) together with R series of crimp contacts and the relevant connector hoods and housings, to produce where required an HNM connector (High...

 Open the catalog to page 11
multipole connector 2018-12

MIXO modular units size: 1 frame slot size: 2 frame slots size: 3 frame slots

 Open the catalog to page 12
multipole connector 2018-13

TECHNICAL CHARACTERISTICS 1 neumatic contacts in plastic with insertion tube P connection. 2 lectric contacts in silver-plated or gold-plated brass E with connections to the conductors via crimping, spring clamp or axial screw. 3 odular inserts of identical size with insertion system M for forming the complete module and frame lock tab. 4 nserts in self-extinguishing thermoplastic material, I reinforced with glass fibre, UL 94V-0 approved, with a working temperature range of -40 °C to +125 °C. 5 nserts in conformance with the requirements of the I EN 61984 standard and certified and marked with...

 Open the catalog to page 13
multipole connector 2018-14

MIXO modular units MIXO NOVELTIES The MIXO series, featuring a flexible modular design for an easy and safe installation, is now further expanded with the addition of 5 new single-sized modules and the upgrade of 1 module, widening the MIXO portfolio to 37 modules, as follows: l X 08 I6F/I6M new MIXO Gigabit module C single-sized, 8 poles, 5A (crimp) – 50V 0,8kV 3 with relevant accessories l X 06P CF/CM new MIXO 16A module C 6 poles IP2X protected (crimp) for use up to 830V AC or DC, 16A 830V 8kV 3 l X 01 GF/GM new MIXO 100A module C 1 pole (crimp) for use up to 830V AC or DC, 100A 830V 8kV 3...

 Open the catalog to page 14
multipole connector 2018-15

MIXO SERIES ADVANTAGES - asy and user-friendly assembly of the complete multi-module E insert before fixing it on the relevant sized metal frame; In addition, each of the new inserts adds the following individual features: - se of proprietary ILME technology providing each module u with “swallowtail” lateral keys/keyways, for reciprocal locking of modules and overall assembly of the insert into rigid (non hinged) frames with snap-in locking strips; - ore robustness and an industrial-oriented solution for high m speed Gigabit Ethernet data transmission (MIXO Gigabit); - aster and easier assembly...

 Open the catalog to page 15
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.