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CN16 - INSERTS

CN16 - INSERTS
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CN16 - INSERTS

Product catalog summary
Company Overview: I.L.M.E. SpA, founded in Milan in 1938, is a global leader in industrial electrical equipment manufacturing, with a strong presence in automation sectors in Germany and Japan. The company prioritizes product innovation, customer service, and environmental responsibility.
CE Marking: Since January 1997, ILME products have complied with CE marking requirements under the Low Voltage Directive 73/23/EEC, indicating adherence to EU safety standards and harmonized international standards.
Product Specifications: ILME's multipole connectors are designed for industrial applications, complying with EN 61984 and EN 175301-801 standards, and are tested under the EU Low Voltage Directive for safety and performance.
Installation Guidelines: Connectors should not be connected or disconnected under load. Proper installation requires adherence to safety standards, ensuring protective earth continuity and correct coupling of inserts, with specific wiring and installation instructions provided by ILME.
Product Range: The catalogue includes various connector types, such as screw, spring, and crimp connections, with current ratings up to 100A, and enclosures for different environments, including watertight and hygienic applications.
Standards and Certifications: ILME products are ISO 9001 certified, ensuring quality in design, manufacture, and distribution, with compliance to various international standards detailed in the catalogue.
European Standard EN 61984: This standard specifies safety requirements, testing procedures, and guidelines for multipole connectors used in industrial applications, covering rated voltages over 50V up to 1000V and currents up to 125A per pole.
Procedures: The document refers to IEC 60664-1 for determining minimum insulation distances and outlines methods for calculating these distances based on rated impulse withstand voltage, pollution degree, and electric field conditions.
Key Parameters: Overvoltage categories and pollution degrees are defined, with tables for rated impulse withstand voltages and clearances required for different conditions.
Recommendations: For connectors in enclosures with protection class ≥IP54, reduced pollution degree considerations are allowed, emphasizing the use of protective covers and proper installation.
RoHS and WEEE Directives: ILME products comply with RoHS 2 and WEEE 2 directives, focusing on restricting hazardous substances and minimizing waste, although components themselves are not directly covered by RoHS II.
Fire Safety Standards for Railway Applications: ILME connectors comply with EN 45545 for fire protection on railway vehicles, meeting requirements for oxygen index, smoke density, and toxicity.
Technical Specifications: Detailed specifications for multipole connectors, including conductor connections, insert features, contact features, and enclosure versions, are provided, highlighting advantages in fastening solutions, resistance to vibrations, and ease of use.
Conductor Connections: Connectors accommodate both rigid and flexible wires, with spring terminal connection processes detailed for secure connections.
Contact Features: Contacts are available in silver or gold-plated versions, with specifications for different contact types and their respective conductor sections and hole diameters.
Enclosure Versions: Various enclosure materials and designs are described, with features like IP protection ratings and resistance to external agents emphasized.
Specifications and Compliance: ILME products comply with multiple international standards and certifications, ensuring reliability and safety in various applications, with detailed specifications for voltage, current ratings, and certifications provided.
Diagrams and Load Curves: Diagrams show working current against ambient temperature for different wire sizes, with load curves provided for different pole configurations.
Additional Features: The document describes the SQUICH® connection system, simplifying the connection process and enhancing resistance to vibrations, with various series and pole configurations available for specific applications.
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Catalog excerpts

CN16 - INSERTS-1

Multipole connectors for industrial purposes Multipole connectors for industrial purposes ENGLISH ENGLISH

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CN16 - INSERTS-2

I.L.M.E. SpA - INDUSTRIA LOMBARDA MATERIALE ELETTRICO - has been operating in Milan since 1938, in particular in the electrotechnical sector for the manufacturing of equipment for industrial installations. ILME reflects the traditional entrepreneurial spirit of Lombardy, and has enjoyed continuous expansion for over half a century. The company has carved an important role for itself in the main world markets, also operating directly in the countries that have assumed world leadership in the field of automation, including Germany and Japan. In the electrical connection sector with applications...

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CN16 - INSERTS-3

CLASS Application fields CLASS - Application fields The heavy duty multipole connectors for industrial purposes are used in electric and electronic machinery, control units, electric panels, control equipment and wherever connections are required for power and signalling circuits (N.B. connectors must not be handled live). They comply with the European standard EN 61984 (derived from the German standard DIN VDE 0627) and the European standard EN 175301-801 (derived from the German standard DIN 43652) where applicable. NAVAL

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CN16 - INSERTS-4

Important Notes Important Notes ILME designs and manufactures complete solutions for Heavy Duty electrical power connections. The connector (although offered to the user as a variety of elements, usually inserts and enclosures, to allow the selection of the ideal combination) has been designed as a complete connector and tested to be compliant with the essential safety requirements of the EU Low Voltage Directive 2006/95/EC (2014/35/EU from April 20, 2016) and in particular the EN 61984 standard. The design of this “whole” system guarantees that every allowed combination of inserts, enclosures...

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CN16 - INSERTS-5

General index Introduction to the catalogue ● Overview of multipole inserts ● Overview of enclosures ● Overview of accessories and tools ● DESINA and EUROMAP specification ● General features of multipole connectors ● Standards ● Railway Applications - Fire Safety Standards ● Insert features for multipole connectors ● Conductor connections ● Features of crimp contacts ● Enclosure versions and application ● Combinations between enclosures and inserts from page 8 from page 10 page 14 page 15 from page 16 from page 18 from page 24 from page 26 from page 30 page 36 from page 37 from page 44 Up to...

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CN16 - INSERTS-6

MULTIPOLE CONNECTORS > General insert index > Cl\l l f P Screw terminal connection 10A - 250V Screw terminal connection 10A - 250 V 'HIIHL. Crimp connection 10A- 250V Connection without tools 16A - 250V I'l'j. \ Connection without tools 16A-250V Screw terminal connection 16A - 250 V Screw terminal connection 16A - 500V dual terminal Screw terminal connection 16A- 400V Crimp terminal connection 16A - 500V . ' Screw terminal connection 16A-380V \f *'ti Screw terminal connection CX-MIXED INSERTS , CX-MIXED INSERTS 'th'*"^*, Screw terminal connection 16A/80A/1O0A S. . J- Screw terminal connection...

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CN16 - INSERTS-7

size “21.21” size “49.16” size “66.16” size “66.40” size “44.27” size “57.27” size “77.27” size “104.27” size “77.62” size “104.62” from page 221 from page 226 IL-BRID size “49.16” size “66.16” from page 369 from page 370 from page 371 from page 372 from page 373 from page 374 from page 375 from page 376 from page 377 from page 378 from page 230 from page 233 size “21.21” size “32.13” size “49.16” size “66.16” from page 387 from page 388 from page 390 from page 391 size “44.27” size “57.27” size “77.27” size “104.27” from page 392 from page 393 from page 394 from page 395 C-TYPE size “66.40”...

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CN16 - INSERTS-8

MULTIPOLE CONNECTORS > General accessories and crimping tools index > CIM A. W size "57.27" from page 437 size "104.27" from page 445 Special enclosures ^ - CYR - Cable passing hoods CYG - Enclosures for in-line joints Branch coupling tfey^ Panel fitted insert fastening screws Screws for second earth terminal ^. Interface for printed circuits Iron and Costantan contacts High thickness and basic gold - plating contacts ^ Anchors for shielded cables Self-centering floating frame Coding pins Terminal connector Bridges for delta or star connection Protection covers Insert joining block Pliers for...

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CN16 - INSERTS-9

Technical features available on www.ilme.com CHOOSE YOUR CONNECTOR Starting from QUICK SGUWH CSHM 10 Starting from PART NUMBER

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CN16 - INSERTS-10

General overview MULTIPOLE CONNECTORS ❱ General overview of multipole inserts ❱ CN Inserts Inserts are made of self-extinguishing thermoplastic resin UL 94 V-0, normally used for applications in a maximum ambiente temperature of 125 °C. The special versions for use with a maximum ambiente temperature of 180 °C are made of PPS. Different conductor connection techniques are available: screw, crimp or spring connections. The contacts are in silver or gold plated brass. Inserts are numbered on both sides by laser printing or moulded. There is a large number of versions of inserts selected on the...

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CN16 - INSERTS-11

MIXO series inserts The MIXO series is a system composed of modular units to satisfy specific application needs using traditional enclosures. Inside a single enclosure various types of connections can be housed, for example electrical signals, contacts for conducting compressed air with pressures of up to 8 bars, fibre optics, Ethernet, USB and coaxial networks. Insert compartments are composed by placing multiple modules side by side to form a single compact block; this is inserted on metallic frames with predetermined slots. Once the modules have been inserted on the frame and locked with special...

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CN16 - INSERTS-12

General overview MULTIPOLE CONNECTORS ❱ General overview of enclosures ❱ CN Enclosures A large number of enclosure versions are available with different combinations of component materials, each one suitable for a specific installation: normal environmental conditions, high temperature environments, aggressive environments and environments that require electromagnetic compatibility. The principal parts are made in die cast aluminium alloy with a coating of epoxy-polyester powder or in self-extinguishing thermoplastic. They are resistant to impacts and strong mechanical stress. The coupling stability...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.