Company Overview: INDUSTRIA LOMBARDA MATERIALE ELETTRICO SpA (ILME) is a prominent player in the electrotechnical sector since 1938, known for innovation, customer service, and eco-friendly practices, with a strong presence in markets like Germany and Japan.
CE Marking and Compliance: ILME products meet CE marking requirements under the Low Voltage Directive 73/23/EEC, ensuring safety and compliance with EU standards. They also adhere to the RoHS Directive, ensuring products are free from hazardous substances.
ISO Certification: ILME holds ISO 9001:2008 certification for the design, manufacture, and distribution of industrial electrical equipment, ensuring high-quality standards.
Product Specifications: ILME offers multipole connectors for heavy-duty electrical connections, made from self-extinguishing thermoplastic resin, suitable for temperatures up to 125°C, with special versions for up to 180°C.
Installation and Safety Guidelines: Proper installation is crucial for safety and functionality. Connectors should not be connected or disconnected under load, and proper tools should be used for cabling.
Standards and Certifications: ILME connectors comply with European standards EN 61984 and EN 175301-801, and are approved by international bodies like UL, CSA, and GOST.
Product Range: The catalogue includes a comprehensive range of connector inserts and enclosures, designed to meet diverse industrial needs.
MIXO Series Inserts: The MIXO series is a modular system accommodating various connection types within a single enclosure, including electrical signals, compressed air, fiber optics, Ethernet, USB, and coaxial networks.
Enclosures: Available in materials like die-cast aluminum alloy or self-extinguishing thermoplastic, providing impact resistance and mechanical stress endurance, with protection ratings from IP44 to IP69K.
Connector Guide: ILME provides a guide to help users select the appropriate connector series for their applications.
Certification and Standards: ILME enclosures are UL and CSA certified, meeting standards such as ANSI/UL 50 and NEMA 250.
Tools and Accessories: A range of tools is available for crimping and assembling connectors, ensuring high-quality connections.
General Features of Multipole Connectors: Made from rugged materials, suitable for high-temperature and EMC applications, featuring polarized inserts and high mechanical life.
Standards and Safety: Standards for clearances, creepage distances, and overvoltage categories are outlined, referencing EN 61984 and IEC 60664-1.
Specifications and Standards: The document references IEC 61984:2009 for connectors, discussing rated voltage, pollution degree, and insulating material group.
Fire Safety Standards: Fire safety standards for the railway industry include French standards NF F 16-101 and NF F 16-102, similar to American standards ASTM E 662 and ASTM E 162.
RoHS and RAEE Directives: ILME products comply with these directives, ensuring no restricted substances exceed allowed concentrations.
Connector Features: Recommended tightening torque and screwdriver sizes for various multipole connectors are provided.
Specifications: Key specifications include contact resistance, insulation resistance, ambient temperature limits, and protection ratings.
Conductor Connections: Different types of conductor connections for male and female inserts are described, including screw, spring, and crimp terminals.
Connection Procedures: Detailed procedures for connecting wires to inserts are provided.
Standards and Norms: The document references several standards, including EN 60999-1 for screw connections and EN 50262 for metric cable grippers.
Protection Ratings: The document explains IP protection ratings according to EN 60529.
Recommendations: Gold-plated contacts are recommended for applications with very low rated currents and voltages.
Overview: The document provides detailed information on various enclosure versions and their applications, focusing on protection ratings, material characteristics, and specific features for industrial use.
Protection Ratings: The document outlines the IP ratings for solid and liquid protection.
Material Characteristics: Enclosures are made from materials like thermoplastic and die-cast aluminum alloy, with coatings such as epoxy-polyester powder.
Innovative Features: The V-Type lever offers a unique vertical closing movement, providing IP66/IP67 protection.
Specialized Versions: Versions for aggressive environments, high temperatures, and EMC are described.
Applications: Enclosures are suitable for various industrial applications, including those requiring high pressure, impact, and corrosion resistance.
COB System: The COB system allows the use of multipole connectors within electric panels without traditional metallic enclosures.
Specifications: The document outlines the specifications for CDF and CDM contacts, compliant with EN 61984 and DIN EC 175-301-801 standards.
Procedures: For applications requiring higher voltages, refer to the special voltage application section.
Norms and Certifications: The contacts are certified under UL, CSA, CCC, GL, and GOST standards.
Recommendations: For control panel mounting, bulkhead housings must be used.
Key Data from Tables and Diagrams: The document includes tables detailing conductor sections, slot stripping lengths, and identification numbers for contacts.
Additional Information: Information on enclosures, including IP65/IP66 ratings and options for aggressive environments, is provided.
Specifications: The connectors are designed according to EN 61984 standards with a rating of 10A, 250V, and 4kV.
Procedures: For contact crimping instructions, refer to the crimping tool section.
Enclosures: Various enclosure types are available, including C-TYPE IP65/IP66, V-TYPE IP65/IP66, and others.
Contacts: Available in silver and gold plated options.
Diagrams and Load Curves: Diagrams for CDD 76, 108, 144, and 216 poles are provided.
Additional Features: CQ 12 inserts come with a seal and screw for IP66/IP67 protection.
Specifications: The document outlines specifications for various connector components, including dimensions, conductor sections, and stripping lengths.
Procedures: Instructions for contact crimping are provided.
Standards and Certifications: The connectors comply with EN 61984 standards.
Recommendations: The document recommends using the new CSH series "SQUICH" connectors for reduced cabling time.
Enclosures and Environmental Considerations: Various enclosure types are listed, including IP65/IP66 and IP67 rated options.
Key Data from Diagrams: The document includes load curves and diagrams illustrating the relationship between ambient temperature and working current.
Overview: The document provides detailed specifications and characteristics of various electrical inserts and their configurations.
Specifications: Rated Current and Voltage: 16A, 500V, 6kV, 3; 16A, 400/690V, 6kV, 2.
Procedures: Conductor Stripping Length: 7 mm for 0.5 - 4 mm² conductors.
Diagrams and Load Curves: The document includes diagrams illustrating the working current against ambient temperature.
Enclosures: Various enclosure types are mentioned, including C-TYPE, V-TYPE, T-TYPE, and JEI.
Revisions and Notices: Dimensions are subject to change without notice.
Specifications: Inserts with plate for section conductors range from 0.5 to 4 mm² (AWG 20 - 12).
Procedures and Recommendations: For maximum current load, refer to the load curves.
Enclosures and Compatibility: Enclosures are available in various sizes and types, including IP65/IP66, IP67, and IP68 rated options.
Diagrams and Load Curves: Diagrams for working current against ambient temperature are provided.
Specifications: The document details the specifications for CSS and CTE series inserts used in electrical enclosures.
Procedures: The document outlines the installation procedures for the inserts.
Standards and Certifications: The inserts comply with EN 61984 standards.
Recommendations: For optimal performance, the document recommends using specific accessories.
Diagrams and Load Curves: The document includes diagrams illustrating the working current against ambient temperature.
Specifications: The document outlines specifications for terminal block inserts compatible with various inserts.
Procedures: For maximum current load, refer to the load curves inserts.
Norms and Certifications: The document adheres to EN 61984 standards.
Recommendations: For contact crimping instructions, refer to the crimping tool section.
Diagrams and Data: The document includes diagrams showing working current against ambient temperature.
Specifications: The document outlines various
electrical contacts and connectors, including conductor sizes ranging from 0.14 mm² to 4 mm².
Electrical Characteristics: The contacts are rated for 16A with various voltage ratings.
Mechanical Characteristics: The mechanical life of the contacts is ≥ 500 cycles.
Crimping and Connection Instructions: Detailed instructions for contact crimping are provided.
Enclosures and Inserts: Enclosures are available in various sizes and are suitable for aggressive environments.
Diagrams and Graphs: The document includes diagrams showing the relationship between ambient temperature and working current.
Specifications: Certifications: CSA, CCC, GL, GOST.
Procedures and Instructions: For maximum current load, refer to load curves.
Enclosures and Panel Supports: Various enclosure types are available.
Contact and Connection Details: Female and male contacts are available in various sizes and materials.
Modular Units (MIXO Series): The MIXO series offers modular units for multipole connectors.
Diagrams and Load Curves: Diagrams for working current versus ambient temperature are provided.
Main Features: The MIXO series has been enhanced with modular inserts suitable for currents up to 200A.
Specifications: Rated Current: 200A, Rated Voltage: 1000V.
Procedures: The crimping operation can be efficiently performed using CYPZ hand-operated hydraulic pliers.
Norms and Standards: The connectors comply with EN 61984 standards.
Recommendations: For maximum current load, refer to the load curves provided.
Overview: The document provides technical specifications and guidelines for MIXO modular connectors.
Specifications: Rated Voltage: 830V, with an impulse withstand voltage of 8 kV.
Procedures: Check insert load curves to determine the maximum operating current.
Standards and Safety: Complies with EN 60204-1 for protection against residual voltage.
Recommendations: Install modular inserts in suitable frames.
Key Features: Enhanced insulation for safety in high-voltage applications.
Overview: The document provides technical specifications and guidelines for various types of crimp contacts and modular units.
Specifications: Crimp contacts are available in different sizes.
Certifications and Standards: Products comply with EN 61984 standards.
Environmental and Material Properties: Ambient temperature range: -40 °C to +125 °C.
Installation and Usage: Modular inserts must be installed in suitable frames and housings.
Diagrams and Tables: Diagrams illustrate working current against ambient temperature.
Specifications: The document outlines various modular units and connectors, including JF, JM, and MIXO series.
Procedures: For contact crimping, specific tools are recommended.
Standards and Norms: The document adheres to standards like EN 61984 and DIN 41626.
Recommendations: Use of CLASS enclosures with higher locking force is recommended.
Key Features and Applications: MIXO modular units support USB, D-SUB, fibre optic, coaxial, and pneumatic contacts.
Limitations: Dimensions shown are not binding and may change without notice.
Good Practices: Ensure correct frame selection based on the number of required modules.
Overview: This document provides detailed specifications and configurations for various types of enclosures and mounting housings.
Specifications: Enclosures are available in sizes such as 44.27 and 57.27.
Procedures: Enclosures can be combined with various inserts.
Standards: Complies with EN 60529 and IEC 60529 standards for ingress protection.
Recommendations: Ensure compatibility of enclosures with the intended inserts.
Key Data from Tables: Insert center distances are specified.
Overview: This document provides technical specifications and configurations for various enclosure sizes.
Specifications: The document outlines the dimensions and configurations for enclosures.
Components and Inserts: Various inserts are listed with their respective pole counts.
Standards and Protection Ratings: The enclosures are designed to meet IP66 and IP67 protection ratings.
Enclosure Types and Configurations: The document details different types of enclosures.
Compatibility and Usage: Enclosures are compatible with various hoods and levers.
Important Notes: Dimensions provided are not binding and may change without notice.
Overview: The document provides detailed specifications and characteristics of various housing and enclosure types.
Specifications: The document lists multiple configurations of housings with levers and covers.
Dimensions: Detailed dimensions are provided for various types of housings.
Materials and Construction: The "T-Type" insulating enclosures are made from self-extinguishing thermoplastic material.
Chemical Resistance: A comprehensive list of chemical agents is provided.
Compatibility and Limitations: The document outlines the compatibility of insulating enclosures with ILME inserts.
Markings and Standards: Each enclosure carries its own part number and conformity markings.
Overview: The document provides detailed specifications and descriptions of various
connector enclosures and inserts.
Specifications: The BIG enclosures are made from die-cast aluminum alloy.
Design and Features: The BIG series enclosures are designed to offer more space for wiring.
Cable Entries: The enclosures feature multiple threaded entries.
Versatility and Options: BIG enclosures can accommodate various types of connector inserts.
Installation and Protection: Installation is straightforward, requiring no special tools.
Technical Characteristics: The document highlights the robust construction of the enclosures.
Specifications: The document outlines various enclosures and covers, specifying their part numbers, entry types, and dimensions.
Procedures: Instructions are provided for the use of certain covers and enclosures.
Standards and Compliance: The document references compliance with IP66 and IP69K standards.
Recommendations: For EMC compliance, the document suggests that testing should be conducted on the entire apparatus.
Key Data from Tables and Diagrams: The document includes detailed tables listing part numbers, dimensions, and configurations.
Critical Information: Users must be aware of the specific configurations and compatibility issues.
Overview: The document discusses the standards and practices related to Electromagnetic Compatibility (EMC).
Standards and Specifications: The document references several standards for emissions and immunity.
Electromagnetic Interference (EMI): EMI can be conducted or radiated.
Connector Design and Shielding: Connectors can be a weak link if not properly shielded.
Shielding Principles: Effective electromagnetic shielding involves enclosing devices in conductive materials.
ILME EMC Connectors: ILME has developed a series of EMC connector enclosures and accessories.
Experimental Testing: The document describes experimental tests conducted at the CESI EMC Laboratory.
Conclusion: The document concludes that while shielding is essential, it should be considered as part of a comprehensive EMC strategy.
Overview: The document provides technical specifications and descriptions for various industrial connector enclosures and inserts.
Specifications: The enclosures are available in sizes "44.27", "57.27", "77.27", and "104.27".
Design Features: The enclosures feature a protective earth terminal.
Inserts and Contacts: Inserts are made of UL-certified self-extinguishing fiberglass-reinforced thermoplastics.
Applications: These enclosures are suitable for external interconnections in vehicles.
Standards and Compliance: The document references compliance with several standards.
Specifications: The document outlines the specifications for various connectors and contacts.
Procedures: The document provides guidelines for crimping contacts.
Standards and Compliance: The connectors comply with EN 61984 and DESINA® standards.
Recommendations: The document recommends using specific connectors for different applications.
Key Data from Tables and Graphs: The document includes tables detailing the attenuation for coaxial connectors.
DESINA® Main Features: DESINA® is a decentralized installation concept.
Connector Designations: The document specifies the designation of auxiliary electrical contacts.
Specifications: Connection: 10 contacts + m.
Designation of Contacts: Contacts are designated for motor connectors.
Nominal Data: Complies with EN 61984 standard.
Crimping Tools and Accessories: The crimping process provides a reliable connection.
Overview of Crimping Connections: Crimping connections offer several advantages over screw terminal connections.
Standards and Specifications: Crimped connections for wire sections up to 10 mm² are governed by the EN 60352-2:2006 standard.
Resistance to Tensile Stress: The EN 60352-2 standard requires tensile stress resistance.
Crimping Tools and Procedures: Choosing the correct crimping tool is crucial.
Crimping Operation Guidelines: Proper insertion of conductors and crimped contacts is essential.
Coupling and Uncoupling Connectors: Connectors should be coupled and uncoupled axially.
Tools and Accessories: Various tools and accessories are available for crimping.
General Specifications: The document outlines the specifications and usage instructions for various crimping tools.
Crimping Range: The crimping tools accommodate wire sections ranging from 0.12 mm² to 6 mm².
Turret Installation and Adjustment: Installation of the turret requires the tool to be in the open position.
Crimping Instructions: Contacts and prepared conductors are inserted through the indenter opening.
Maintenance and Calibration: No regular maintenance is required, but it is recommended to keep the indenter tips clean.
Tools and Accessories: The document lists various tools and accessories.
Specifications: The document provides detailed specifications for various crimping tools and accessories.
Procedures: The document outlines the procedures for using crimping tools.
Standards and Recommendations: The document highlights the importance of adhering to quality standards.
Key Data from Tables and Figures: The document includes tables listing the dimensions and specifications of various crimp matrixes.
Critical Information: Ensure the gauge passes freely between indenter tips for a "GO" check.
Specifications: The document provides detailed specifications for crimping tools designed for flexible copper wires.
User Instructions: Preliminary Operations: Select and insert appropriate crimp matrixes.
Maintenance: The tool requires minimal maintenance.
Pneumatic Crimping Tool: This version operates with 8 pressure points.
Crimping Instructions: Insert the contact and conductor, activate the valve.
Calibration Check: Use the CCPNP gauge to ensure the tool meets standards.
Additional Tools and Accessories: The document lists various tools and accessories.
General Specifications: The document describes a pneumatic version of a manual crimping tool.
Crimping Range: The tool supports wire sections from 0.12 mm² to 4 mm².
Installation or Replacement of Positioner Insert: The procedure involves disconnecting the air source.
Checking the Crimping Cycle Control Mechanism: The mechanism is verified by reducing pressure to 1 bar.
Crimping Instructions: Adjust the selector dial, insert the contact and conductor.
Maintenance: No maintenance is required, but it is recommended to keep indenter tips clean.
Tools and Accessories: The document lists various tools and accessories for crimp contacts.
Technical Specifications: The machine is electro-pneumatic, operates at 230V/50Hz.
Operational Setups: The document provides instructions for setting up the tool carrier carriage.
Maintenance and Repairs: Regular maintenance includes emptying the stripping residues collection tray.
Description of the Machine: The machine includes a vibrator for loading contacts.
Part Numbers Index: The document provides a comprehensive list of part numbers.
Subsidiaries Information: The document lists contact details for ILME subsidiaries in various countries.
Head Office Information: The head office of I.L.M.E. SpA is located in Milan, Italy.
CXCM 4/8
CX 01 MIF
CR 03 GKIVGR
CHC 48 LG
CR 10 GTPC
CX 08 D5GF
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