Sheet processing machine UAR 155g
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Thermoforming machine Type UAR 155g Suitable for processing of rolled stock Process controlled machine

The essential advantages of this procedure are: Production of air ducts at best quality now Producibility of even big (long) ducts Multiple layout of forming area Forming and punching (of weld seam contour) in the same tool Relatively short cycle times per drawing part The advantages of the use of a large area thermoforming machine like the UAR 155g are: Production of long and/or large area parts (Nearly) any layout of forming area of little parts Functionality decides Offer better quotations with quality and high utility value. Thermoforming enables production of demanding air ducts for...

2 3 Minimizing production costs of product Shortest conversion times by change of format parts in a package increase the productive life of the machine. All features contribute to the fact that the required performances are fulfilled in correspondingly high quality and the profit is maximized. Repeatability The setting data of the thermo - forming machine and of the additional devices are available any time and enable quick restart after a change of finished jobs at constantly high quality. Temperature controlled heaters in working and resting position This is backed by the ILLIG heating...

adjustment for each the upper and the lower material transport. The rolled material is drawn off by two rolls and processed. device. The forming station is protected by a protective sliding door of safety glass on the operating side. This guarantees optimal protection against draft. Draft can negatively influence the quality of the formed part and is almost avoided completely. The loading and discharge device are firmly linked with the thermoforming machine. It is provided with a servodriven double material transport with tooth chains for two material bands, servo-driven transport width...

4 5 The gentle and even heating up of the material is the key for a good forming result. The heaters are equipped with high-temperature ceramic heater elements (HTS). There are universal heater properties i. e. even preprinted materials can be heated up evenly. The heating times necessary are independent of the color of the material. High efficiency is achieved on account of the complete arrangement of the ceramic heater elements. This guarantees optimal heating up of the material right up to the edge area. Upper and lower heater with joystick division of heater area are part of the basic...

These settings can also be stored and enable complete repeatability, which directly affect the quality of the formed part. A always optimal availability of the forming vacuum is guaranteed by two heavy-duty vacuum pumps for which monitoring system can be supplied. Loose parts controls for both forming tables enable actuation of function units in the tool. Other advantages are for example reduction of chill marks and faster movements, which result in shorter cycle times. The upper position of the upper table can be changed, so that travel time of upper table is reduced additionally. Both...

6 7 Upper part twinsheet Forming/Punching tool, Cutting knife moved out Cooling has a direct influence on the cycle time. Since it is not possible to cool the twinsheet parts by common fans, for both tables flushing air connections are available. Herewith the formed part is cooled from inside by compressed air. The mostly required combinations of temperature connections can be supplied. By these temperature connections the forming tools are provided with cooling agents, they can be directly controlled by the operating panel of the machine. Cooling Functionality decides Process controlled...

Interfaces USB Internet Automatic installation and removal Bus connections Internal storage of data and on USB stick Heater control by superimposed setting in % Possibilities to interfere forming relevant parameters Operator guidance and diagnostic More profitable production by process optimization Remote diagnostic ILLIG Net-Service Simple machine operation The complexity of the process during thermoforming demands a perfect control technology where the process parameters are controlled and optimized. New is a user interface, which enables specific operator guidance through the individual...

8 9 High demands are required nowadays from production machines as far as accuracy and repeatability are concerned. This is the only way to fulfill the high quality demands on the formed parts. For the thermoforming machines this means: Show properties as are already standard on the 3rd generation machines, the process controlled machine. The control systems and regulation strategies as developed by ILLIG, guarantee easy production sequences with high availability and operator friendliness. Menu pages for operation guidance for optimization of the process controlled machine. Operating panel...

For this machine series the ideal combination of the tool change variants proven in the field was selected. Upper and lower tool are pushed together into the forming machine by roller conveyor. There the lower tool centers automatically and is clamped by vacuum onto the lower table. This clamping vacuum is controlled automatically. The upper tool is fixed to the upper table by automatic mechanical lock. In addition, several metal shields are fixed manually. Then the installation process is finished. Minimal conversion times

10 11 Reduced change times for tool and format parts, simplified operation and higher availability are further advantages of the ILLIG thermoforming machines. Nonproductive times like tool change times as well as servicing and maintenance are accordingly reduced to a minimum. A special manual for mold making of ILLIG for the construction of molds and tools enables the user to independently develop tools and tool parts. Availability and productivity have first priority Functionality decides Process controlled machine Forming machine and Loading device Forming tables and cooling Simple...