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Sheet processing machine UA 100g, UA 150g, UA155g, UA 200g, UA 225g, UA 250g UA 300g

Sheet processing machine UA 100g, UA 150g, UA155g, UA 200g, UA 225g, UA 250g UA 300g
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Sheet processing machine UA 100g, UA 150g, UA155g, UA 200g, UA 225g, UA 250g UA 300g

Product catalog summary
Overview: The document provides an in-depth analysis of the UA-g series of process-controlled sheet processing machines by ILLIG, designed for thermoforming applications. These machines are noted for their high output potential, consistent product quality, and cost efficiency, achieved through advanced technology and automation.
Specifications: UA-g machines can process both sheet and roll stock with adjustable parameters such as speed, path, temperature, and vacuum. These parameters are digitally set and stored for repeatability and consistent quality. The modular design allows for various configurations tailored to customer needs.
Features: Key features include servo-driven components for precision, automatic sheet loading, and advanced heating control systems. Quick-change technology facilitates faster tool changes, reducing downtime.
Process Control: The machines feature a sophisticated control system with a user-friendly interface, allowing effective management of process parameters. Features like pre-blowing, pre-suction, and temperature compensation optimize the thermoforming process.
Quality Assurance: Options for data storage and printing support quality control. The control system ensures repeatability of process-relevant parameters, ensuring high-quality thermoformed parts.
Efficiency and Cost Reduction: Designed to minimize production costs, the UA-g machines optimize cycle times and reduce energy consumption. Servo-drives and advanced control strategies enhance performance and product quality.
Conclusion: ILLIG's UA-g series represents a new generation of thermoforming machines that meet modern production demands with high efficiency, flexibility, and quality assurance. Their modular design and advanced technology make them suitable for a wide range of applications in the thermoforming industry.
Introduction: The document discusses advancements in sheet processing machines, focusing on thermoforming technology. It highlights improvements in efficiency, especially for smaller quantities, and introduces various drive concepts for optimizing thermoforming advantages.
Upper Table Developments: Benefits of servo-driven machines over pneumatically operated ones are outlined, emphasizing motor-driven adjustments for enhanced operation comfort and synchronized operation advantages.
Heating Technology: Successful forming relies on even heating of materials. The document describes the use of high-temperature ceramic heater elements for efficient and uniform heating, regardless of material color.
Tool and Mold Construction: ILLIG provides a manual for constructing molds and tools, enabling users to create simple tools, saving time and costs. The document highlights the advantages of a unique tool and standard parts system for small series production.
Quick-Change Technology: Automatic quick-change technology reduces conversion times for tool and format parts, enhancing machine availability and productivity.
Temperature Control and Cooling Systems: The ITS-System allows for precise temperature control of clamping and holding frames, with configurable cooling systems for efficient energy dissipation post-forming.
Additional Features: Features include loose parts controls for undercuts, photocell-controlled pre-blowing for even material distribution, and vacuum devices for negative forming.
Service and Support: ILLIG offers a competent service team, online support for process optimization, preventive maintenance services, and training options, emphasizing the importance of a fast-reacting service center.
Conclusion: The document concludes with an overview of ILLIG's product offerings, including automatic roll-fed thermoformers and packaging machines, emphasizing their commitment to innovation and customer support.
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Catalog excerpts

Sheet processing machine UA 100g, UA 150g, UA155g, UA 200g, UA 225g, UA 250g UA 300g-1

Sheet processing machine UA 100g, UA 150g, UA 155g UA 200g, UA 225g, UA 250g UA 300g process-controlled machines

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Sheet processing machine UA 100g, UA 150g, UA155g, UA 200g, UA 225g, UA 250g UA 300g-2

Single station machine Automated universal machine Process-controlled machine Increase in cycle speeds and improvement of product quality with UA-g process-controlled sheet forming machines With the process-controlled sheet forming machine UA-g ILLIG introduces a new generation of universal thermoforming machines, which sets new standards as far as speed increase and product quality are concerned. The production of thermoformed parts gets new impulses because the new machine generation of thermoformers fulfills the current requirements of the applicant. Different forming areas and equipment are...

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Sheet processing machine UA 100g, UA 150g, UA155g, UA 200g, UA 225g, UA 250g UA 300g-3

modular machine concept performance-related machine configuration sheet processing machine sheet loading device operation concept upper table, continued developments schematic tool construction quick-change technology machine equipment, additional components Process optimization for more profitable production product production cost output potential Preheating and off-station heating of material Increase in production by heating in loading device and reduction of heating time in the forming station. Splitting of heating time The shortest cycle time is achieved, if both stations work for the same...

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Sheet processing machine UA 100g, UA 150g, UA155g, UA 200g, UA 225g, UA 250g UA 300g-4

The UA-g is a universal automatic thermoforming machine suitable for thermoforming from sheet and roll stock. The machine enables highest output potential at maximum customer benefit. In order to guarantee longterm success for the processor, the machine has to fulfill a wide range of customer requirements. The necessary pre-conditions are easy machine operability, flexible machine concept as well as high repeatability of all functional elements involved in the process. The use of servo-drives counts as new high light in the equipment for all modern sheet processing machines. There are many advantages:...

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Sheet processing machine UA 100g, UA 150g, UA155g, UA 200g, UA 225g, UA 250g UA 300g-5

modular machine concept performance-related machine configuration sheet processing machine sheet loading device operation concept upper table, continued developments schematic tool construction quick-change technology machine equipment, additional components Sheet forming machine UA 155g with sheet loading device BE 155g equipped to work from roll stock An important part plays the mold when plunging into the pre-stretched material during the forming process. The coordination between pneumatic pre-stretching (pre-blowing) and the exact synchronized table movements influence both the even material...

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Sheet processing machine UA 100g, UA 150g, UA155g, UA 200g, UA 225g, UA 250g UA 300g-6

Automatic sheet loading device The sheet loading device automates the forming machine. The advantage of an automatic loading device is the better repeatability of the process besides the higher performance, i.e. on account of the automatic, smooth sequence of functions a better quality of the formed part is achieved even for smaller batches. If manual loading is applied, the operator influences the cycle time. The loading device includes the transport device for the material up to the forming machine. The transport device enables the feed of sheets with strong material sag after heating-up as...

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Sheet processing machine UA 100g, UA 150g, UA155g, UA 200g, UA 225g, UA 250g UA 300g-7

modular machine concept performance-related machine configuration sheet processing machine sheet loading device operation concept upper table, continued developments schematic tool construction quick-change technology machine equipment, additional components Higher output potential by application of pre-heating and off-station technology in the sheet loading device Technical levels of BE-g Sheet Loading Device: Sheet P Sheet-fed processing Roll R Roll-fed processing Sheet – Roll PR Processing from sheet and roll stock. “Working from roll stock“ means processing of roll material or sheet blanks....

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Sheet processing machine UA 100g, UA 150g, UA155g, UA 200g, UA 225g, UA 250g UA 300g-8

Intervening possibilities for formingrelevant parameters Heater regulation with superimposed %-setting Data backup Internal Network USB Stick Automatic tool installation and removal Digitized function sequencing means practicable operation philosophy Easy machine operation The complexity of the thermoforming process is subject to an optimal control technology where the process parameters can be controlled and optimized. The user surface is an innovation, which enables selective operator guidance through the individual process phases. This means the operator is given the changeable process parameters,...

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Sheet processing machine UA 100g, UA 150g, UA155g, UA 200g, UA 225g, UA 250g UA 300g-9

modular machine concept performance-related machine configuration sheet processing machine sheet loading device Operator guidance and diagnosis operation concept upper table, continued developments schematic tool construction quick-change technology machine equipment, additional components Computer aided basic setting Remote diagnosis ILLIG Net-Service Operating panel UA-g machines. Digitized functions enable computer-aided basic setting of the machine data. Process control Today high demands are made on production machines with regard to accuracy and repeatability. This is the only way to meet...

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Sheet processing machine UA 100g, UA 150g, UA155g, UA 200g, UA 225g, UA 250g UA 300g-10

Upper table, further developments speeds in connection with the separately driven upper clamping frame. In the last few years, developments were made, which considerably improved efficiency of the sheet processing machines even for smaller quantities. A number of additional devices extend the universality of the machine concept. Motor-driven adjustment of stops, synchronizing device for eccentric center of gravity of the parts, loose parts control, corner blowing nozzles etc. extend the application of the upper table. In order to use the advantages of thermoforming to its optimal extent different...

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Sheet processing machine UA 100g, UA 150g, UA155g, UA 200g, UA 225g, UA 250g UA 300g-11

modular machine concept performance-related machine configuration sheet processing machine sheet loading device operation concept upper table, continued developments schematic tool construction quick-change technology machine equipment, additional components process-controlled machine by servo-drives Optimal production parameters by temperature controlled heaters. The smooth and even heating up of the material is the key for a good forming result. The heaters are equipped with high temperature ceramic heater elements (HTS). These elements are hollow, have thermal insulation and a high degree...

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All ILLIG Maschinenbau GmbH & Co. KG catalogs and technical brochures

  1. UA 155g

    4  Pages

  2. UA 150g

    4  Pages

  3. UA 200g

    4  Pages

  4. UA 225g

    4  Pages

  5. UA 250g

    4  Pages

  6. HSA 50d

    5  Pages

  7. BSA 37

    5  Pages

  8. SB 74e

    5  Pages

  9. IC-RV 74d

    5  Pages

  10. RV 53

    4  Pages

  11. IC-RDK 80

    5  Pages

  12. PH

    6  Pages

  13. IC-RDM 76K

    5  Pages

  14. IC-RDM 54Kc

    5  Pages

  15. UA 100g

    4  Pages

  16. UA 100Ed

    4  Pages

  17. Lubricants

    1  Page

  18. Tool kit

    1  Page

  19. RDM 54K

    16  Pages

  20. IC-RDKP 72

    20  Pages

  21. system

    2  Pages

Archived catalogs

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.