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RDM 54K

RDM 54K
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RDM 54K

Product catalog summary
Introduction
The document provides an overview of the ILLIG RDM-K series of automatic pressure forming machines, designed for producing high-quality thermoformed products. These machines are customizable to meet specific customer needs, offering flexible and economical production solutions.
Key Features and Specifications
The RDM-K machines are characterized by precise mechanical drive systems, high performance, and reliability. They include a cam-controlled toggle lever system for high forming and punching forces and a tilting forming table for efficient stacking. The design facilitates easy tool changes and maintenance access.
Performance and Technology
The RDM-K system's performance is enhanced by overlapping mechanical and electronic drive systems, consistent operator guidance, and computer-aided basic settings. Equipped with servo-motor drives, these machines ensure precise material transport and plug assist, improving material distribution and reducing thickness without compromising stability.
Process Optimization
ILLIG optimizes the thermoforming process through detailed sequencing and tool technology solutions. The use of ceramic IR elements for precise temperature control and servo-motor driven transport ensures exact positioning, reducing material consumption and enhancing product quality.
Stacking and Downstream Equipment
The document describes various stacking systems compatible with the forming machines, ranging from manual to fully automatic, ensuring reliable and economical production. These systems are designed to prevent cup deformation and enhance cooling.
Tool Technology
Tool design is integrated into the overall machine concept, offering high-tech equipment with long service lives. The tools feature quick-change technology and systems to monitor temperature and punching force, preventing damage and ensuring efficient production.
Conclusion
The ILLIG RDM-K series provides a comprehensive solution for high-performance thermoforming, combining innovative technology with practical operation to meet modern production demands.
Overview
The document discusses the technical aspects and benefits of standardized construction and product development in thermoforming and packaging technology, emphasizing quality, efficiency, and maintenance in production processes.
Key Specifications
It highlights the use of forming inserts, ejector bottoms, and pre-stretching plugs that can be exchanged if contours differ but punching diameters remain the same, reducing set-up time and tool costs.
Cooling System
The arrangement of cooling connections and coolant flow rate are crucial for uniform cooling of all tool cavities, ensuring controlled expansion and maintaining tool quality through corrosion protection measures.
Process Efficiency
Cooling time is critical for process duration and cycle speed. Tools equipped with cooling jackets and vacuum clamping enhance cooling capacity and heat dissipation, potentially increasing output capacity by up to 20%.
Quality Control
Precise temperature control and advanced measuring technology ensure tool precision, resulting in a low quota of rejects and high-quality production.
Tool Technology
Quick-change technology allows easy interchange of punches and die plates within cavities. Forming tools are tested on original machines to ensure practical performance, providing customers with optimum setting data for quick start-up times.
Production Systems
The document mentions RDM-K system technology and high-performance thermoforming, focusing on optimizing process parameters, cycle speed, and tool technology for efficient production.
Contact Information
ILLIG Maschinenbau GmbH & Co. KG, located in Heilbronn, Germany, provides various thermoforming and packaging machines, including automatic roll-fed thermoformers and form, fill, and seal lines.
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Catalog excerpts

RDM 54K-1

Automatic pressure forming machines RDM 50 K, RDM 54 K, RDM 70 K, RDM 75 K

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RDM 54K-2

How to achieve formings of superior quality. Based on customer requirements, ILLIG manufactures technically sophisticated and economical production systems providing optimum solutions for products. The consistent use of thermoforming and the expansion of its applications require consideration of: ■ product design ■ material selection ■ material production ■ forming ■ stacking

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RDM 54K-3

performance range ■ RDM-K system technology ■ high-performance thermoforming ■ operating concepts ■ optimizing of process ■ stacking concepts ■ tool technology ■ Flexible equipment variants result in economical production sequencing. The performance of a production system essentially depends on the availability of all individual elements. ILLIG offers independent elements and linkage kits suitable for different production requirements and performance levels. storage zone rimming unit counting device sleeve wrapper carton packer printing machine

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RDM 54K-4

Our concept for success: flexibility and high availability. RDM 70K line with stacking device UG 75, interlinked with a granulator RS 75b New ideas create new markets. Precision and flexibility being essential requisites. RDM-K machines with forming/punching technology stand for: precise mechanical drive systems, high quality of thermoformed articles, performance and reliability. The customer can select from a comprehensive group of product ranges with various forming areas and different equipment levels. The forming device with the cam-controlled toggle lever system ensures high forming and...

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RDM 54K-5

performance range ■ RDM-K system technology ■ high-performance thermoforming ■ operating concepts ■ optimizing of process ■ stacking concepts ■ tool technology ■ RDM-K technology, based on research and development. At ILLIG, basic research is used to gather all parameters essential for thermoforming. Supported by calculation programs, optimizing of the machines can be achieved by overlapping mechanical and electronic drive systems. Consistent operator guidance is the key to practical utilization of the complex process as well as the variable over-crossing effects of individual process sections....

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RDM 54K-6

ILLIG – competence and innovative power. stacking device roll preheater RDM-K System RDM 75 K in-line system with stacking device and interlinked with a granulator sleeve wrapper rimming device carton packer Market advantages by matching different performance levels with suitable technology. To achieve optimum production, every molded article calls for a specific solution. Know-how and innovative technology are required for planning complete machine lines, from material preheating through to cup decoration, stacking, counting, feeding and packing into sealed plastic bags. Product-oriented highperformance...

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RDM 54K-7

performance range RDM-K system technology high-performance thermoforming operating concepts optimizing of process stacking concepts tool technology High-performance thermoforming – high performance and consistent product quality. In-line production stands for cost-effective production of large quantities of cups in multiple-shift operation. forming station RDM 75 K with 40-cavity forming/punching tool High availability of individual machine components is an essential factor for in-line operation. Reliability is a basic element. conveying of granulate from silo forming/ punching extruding cooling/...

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RDM 54K-8

operating panel with PLC unit computer-aided basic setting servo- /QStt motor driven material transport servomotor driven plug assist I/O Easy operation and computer-aided basic setting are based on research and development. Process engineering and application technology in conjunction with comprehensive material knowledge result in an optimum machine program incorporating the parameters for forming, punching and stacking. Optimum setting data and process times for new tools can be calculated depending on material, part geometry and tool design. In all ILLIG machines, calculation is carried out...

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RDM 54K-9

performance range RDM-K system technology high-performance thermoforming operating concepts optimizing of process stacking concepts tool technology consistent product quality by optimum machine equipment Consistent product quality – essential requisite for industrial production. Optimum machine equipment is the basis. Siemens S7 control with screen operating panel OP 37 digital setting and storage of machine parameters, hence reproducible forming process forming program servo-motor driven material transport and central width adjustment optimum material heating heater setting operating panel OP...

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RDM 54K-10

Development of machine and tool from one source results in optimized thermoforming process. The required performance, part quality and availability can only be achieved by optimizing the thermoforming process. This process consists of a multitude of detail solutions including the whole sequencing as well as the tool technology. Reproducible material heating as a function of the index length is a requisite for high part quality. ILLIG uses ceramic IR elements with exact temperature regulation (+ / – 1°C regulation accuracy). All RDM-K machines are equipped with upper and lower heating. The upper...

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RDM 54K-11

performance range ■ RDM-K system technology ■ high-performance thermoforming ■ operating concepts ■ optimizing of process ■ stacking concepts ■ tool technology ■ | servo-motor driven plug assist The thermoforming process can be optimized by using customer-specific equipment. The servo-motor driven plug assist ensures even material distribution in the cup. The basic material thickness can be reduced by up to 15 % without jeopardizing the stability of the formed part. Side wall marks are reduced, especially in crystal clear materials such as PP and APET. There is an improvement of the products’ optical...

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RDM 54K-12

Stacking matched with the performance of forming machines by using various stacking systems and resulting in economical production. stacking device Product properties essentially depend on the quality and reliability of the downstream equipment. We therefore offer a reliable range of stacking systems and downstream equipment adjusted to: automation level output capacity further processing ■ ■I Based on the above is the function principle of the stacking system where the output capacity of the forming machine is considered and also subsequent production steps. ILLIG offers different stacking...

 Open the catalog to page 12

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