Form, Fill and Seal Lines
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Catalog excerpts

Form, Fill and Seal Lines - 1

Form, Fill and Seal Lines FS 48 I FSL 48 New Perspectives for Excellent Packaging

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Form, Fill and Seal Lines - 2

ILLIG – Superior Technology for 1968 First packaging line with integrated form, fill and seal functions. 1994 First fully aseptic form, fill and seal line for the production of 700 000 yogurt cups daily. 2005 First In-Mold Labeling Technology for form, fill and seal lines (FS). 2011 With new FS 48 and FSL 48 lines ILLIG once again sets a milestone in packaging technology for food products. The newly designed FS 48 and FSL 48 form, fill and seal lines demonstrate how seriously ILLIG takes customer orientation. The lines are the utmost in food packaging. Development, design and construction...

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Form, Fill and Seal Lines - 3

FS 48 and FSL 48 Form, Fill and Seal Lines Excellent Products. Thermoforming Packaging Technology Molds and Tools In the Team to Success At ILLIG highly motivated technicians, engineers and sales managers meet complex challenges in packaging technology every day. This dedication has made ILLIG one of the leading companies worldwide in its sector with numerous customers in more than 80 countries.

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Form, Fill and Seal Lines - 4

Unique Aspects in favor of ILLIG. Brilliant Decoration for Strong Buying Impulses Brilliant colors on five sides can be used in pack design. No vertical areas are required for this. There are new, attractive options to make your product a star on the dairy shelf. Limitless Label Combinations All label materials can be combined with the cup material – for dominant marketing ideas, e.g. PP labels on PP, PS labels on PS, Paper labels on PP, PS or APET. Flexibility in Material Processing A variety of different materials can be processed, such as PP, PS, APET, PLA container materials and...

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Form, Fill and Seal Lines - 5

FS 48 and FSL 48 Form, Fill and Seal Lines Make Your Comparison. Top Speed in Production A high working speed is achieved with state-ofthe-art high-speed servo motors in conjunction with latest control modules (Motion Control). Subject to material more than 30 cycles per minute are achieved. Short tool conversion time from 250 to 500 gram cups. Increased Efficiency The layout of the forming area is suitable for all standard-sized cups. One cycle output each is placed in the crate or in the tray by the end packer without requiring prior re-sorting. Highest Hygiene Standards The VD 48 filler...

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Form, Fill and Seal Lines - 6

ILLIG FS 48 Top Performance in Series This innovative form, fill and seal line is equipped with an automation level previously unachievable and it features consistent precision in all process phases at the same time. Geared to utmost efficiency from variable material application through to economical end packing. Exemplary The decision is made in the supermarket in front of the shelf. Here - at the POS – the finals of the „Winning the Consumer‘s Favor“ competition take place. Produced on ILLIG lines, high-quality brand products have a better chance to convince with enhanced eye ap

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Form, Fill and Seal Lines - 9

ILLIG FSL 48 Innovation on the World Market FSL 48 is the modular expansion of FS 48 by adding the IML module (In-Mold Labeling). This station provides best conditions for outstanding, brilliant decoration. New spaces open up for creativity in pack design - for effective raealization on individual products. The Pack It is the intention of every food pack to be appetizing and inviting. Produced on ILLIG‘s FSL 48, design elements and information in impressive quality can be placed on all five areas of a pack. The pack will be an eye catcher on the shelf and thus further buying impulses.

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Form, Fill and Seal Lines - 10

Efficiency all Along the Line. Most Materials can be Processed Thanks to Multiple Contact Heating The heating requirement can be individually controlled thanks to format-milled and Teflon-coated contact heating plates with individual zone control and gradual heating up. Thus most conventional materials can be processed: PS, PS-multilayer (such as PS/EVOH/PE), PP-multilayer (such as PP/EVOH/PP) as well as APET, even materials made of PLA (polylactic acid) biopolymer. Exact temperature control due to cast-in heating elements. Same conditions apply to lid materials in heat sealing method. The...

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Form, Fill and Seal Lines - 11

FS 48 and FSL 48 Form, Fill and Seal Lines Typically ILLIG. Lines are in demand that work most economically, reliably and with high performance, so fresh yogurt, creamy fruit curd and tasty spreads can be presented in the supermarket in a foodsafe way. ILLIG‘s FFS lines are designed for maximum format layout and maximum speed always adapted to the product to be packed. The design is sturdy, maintenancefriendly and reliable in production. FS 48 and FSL 48 lines work reliably also in 3-shift operation. FSL 48 Labeling station with heating. Servo Motors Featuring High Running Smoothness All...

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Form, Fill and Seal Lines - 12

New Scope for Your Ideas. Desi With ILLIG‘s FLS 48 In-Mold labeling station 1, 2, 3, 4 or 5 areas can be labeled. At the same time up to 8 different flavors can be filled and decorated differently. In contrary to conventional banding no vertical walls are required for this. The IML module for impressive decoration of thermoformed cups works with printed blanks from the magazine. Go-ahead for eye-catching, dynamic marketing ideas. Processing of pre-punched labels from magazine. Label transfer into forming tool. More Options in Label Design Label materials can be combined with cup materials...

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Form, Fill and Seal Lines - 13

FS 48 and FSL 48 Form, Fill and Seal Lines gn on Five Areas. Eye Catcher on the Shelf Your pack can be designed cost-effectively and variably on 5 sides with great freedom in terms of cup geometry at the same time. The bar code on the bottom area, for example, makes scanning easier at the checkout and does not have a disturbing effect on the outside areas. Photo-realistic IML Decoration It is important to present high-quality products appropriately in terms of optical effects. In this way consumers can recognize right away the content‘s special quality. As well known, the more impressive...

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Form, Fill and Seal Lines - 14

Combined Filling in Only One Fo Filling and Labeling according to Fruit Flavor Different flavors can be filled in one machine format, e.g. strawberry, orange, banana, cherry. This is possible thanks to the variable ILLIG IML system with use of pre-punched labels. Trade and consumers can find their 4, 6 or 8 favorite flavors at a glance in the crate or box, subject to format layout of ILLIG FSL 48. Manual re-sorting is no longer required. From the line directly into crate or tray

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