Automatic pressure forming machine RDK Series
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Automatic Pressure Forming Machines Tools with Steel Rule Cutting Died

ILUQ RDK eystem - an innovative pressure forming concept pressure fcmitng machines were developed as indepsn- dent machine varies to meat market demands in regard to high availability optimum customer benefits and simpli For dec&das nigh product packs have been linked very cbsely with the so-called forming/punching technology industrial standard. Parts can be produced without punch- aiea by forming the heated material with pre -stretcher web in that same cycle. This processing cf parts. The high demands witfi respect to the findings resulting from RDM machines were trans- In order to secure...

System Technology Oftimcation Strategy Forming/Punching Stolon ^oceesing of Pre-Printed Materifrie Steel Rule Punch Press Stacking Syatecrt Varifnta *3f«rif*ofto" d&qrzrn tftattJjg etoataT -LTi^nait mssi/rs tarrtfu mM> fiOK Sd. tt^; W the modular machine design tiona as well m fors< forming and punching* More- over, a skeletal gramlator can rnrchine line. date devcee for poeitioning fleece inserts* peck decora- tion or tar code printing. ■Mfe prflSWTO fomtf^ ftWrt f&C RCK&> ztttf ruto pufj&i prose tffiWJ1 graruttfcr ^TcmaiV pram/re romtf>? ™^ ft>C 5< S3 «WJ ftatt ptfVft pfKs artf i^ift1...

guctod service material transport vacuum vauee infinrtely variety control lon^r iiretiine cjjided qufcK-cnmge preeeurs vauee higher output higher productivity thermoformlng proCMS vacuum and/or Increase in cycle speed and quality wrth 3^ generation drives* high part cuality. The customer can thus select from two machines with different forming areas and various equipment featuree. Free potentials can be opti- mally used by optimizing the during the forming and move- ment phases* This results in irKreassd cycle speeds coupled with optimum motion as well as variable overlaps of individual...

System Technology Optimization Strategy Forming/Punching Stolon ^oceesing cf Pre-Printed Materifrie Steel Rule Punch Press Stacking System Varifnta ■t\ in piei formal parts shorter cycle times wttn con- stant formhg/coollrig time computer-etted cycle speed optimlzatKri forming, punching, stacking customer training appicatKn technology integrated tool Proflbus interfaces innovative forming cost reduction process optimization ntegraled line c^rKept *y->tem technology machine operation valves on the forming etatkm reeufts in shortest filling timee of the indivictial cavi- ties and...

3- Generation ttiermoforming - optimization strategy 3* Generation t hermof orrner e vative, functjonal program structure^ Customers will benefit from that with respect Setting data and process computer-aided besic trolled overlap of motion eecfjences possible. Without altering the therm o- forming process, the resulting overlaps have an optimal effect on cycle timet however without adversely affecting product quality. process with respect to control technology where several individual drivee Newly developed menus provide selective operator v dial optirrization phases. mizing purposee....

System Technology Optimization Strategy Forming/Punching Stolon ^ooeesing of Pre-Printed Materials Steel Rule Punch Press Stacking System Varifnta Control of essential parameters in ments cdle for a new control concept where all relevant process parameters is thus possible as well ae their precise allocation to the indi- vicfcial phasee of the forming process. Starting and ending points as well as afceolute values for pressure and/or thus they are available for repeat orders. Absolutely exact and flat sealing rime are required for a long shelf life of the packs contents. This i e achieved

Material transport with pneumatic chain tightening system clamping frame system with cascade control Highly dynarne valvee control fordemdding Optimized drive tech- Requirements with respect to formed parte can be systematically improved by integrated optimization of machine and tool- At the same tfcne machine speci- fication* were realized, such as: preventive maintenance forming process Short tool changing

coupled with enhanced machine generation liia^rt £tioi>p ing rimh stacking edge and side wall thanks to interactbn Shorter changing times for tools and format parts, sin> plifisd opsration and higher availability are further ber*&ftts ct ILLIG 3rd generation ther- mofcrmsrs* Rectangular

Customer bemnts / Focus or dovGiopmnnt customer benefits and devel- opment of therm ofarmra have resulted in considerably higher outputs. accelerated forming process. The machines feature f orrring wrtfrn tested tirnrte. Different process canied out during the actual forming process (forming teble movement©* building-up of f orrring pressure, punch- process steps can be used to extend the cooling time* or transport system for exact positioning during high Width and index length of the computer-aided taste setting ticning drive reduces inde* staticn the material trans pert is moved apart...

Forming/Punching Station ILUG hosting technology provides optimum thermo- forming conditions Upper and tower heater are part of th& basic eqjipment The indvidual rows of heater by plots. Rows of heater ele- ments which am not needed are automat tsatty switched oft subject to index length and material width. Four tows of heater elements effective length cf upper and lower heater optimally to the index length* Moreover* the heater length the index length by using *ater codsd heater covere. A heating profile is calculated aided basic setting subject to the roivs of heater elements* achieve...

Constant product quality when processing pre-printed materials Benefits provided by RDK technology A control device with pricto cell ie available for processing driven material transport coupled with th& photo cell ensures exact poeitbning of terming tool. tort the photo «ll is bcated the center of the forming tool and/or on the feed side of the There must be print marks on printing imagee* After reaching the set indew length at high speed, the print mark is searched at an addi- tional creep epeed* When the print mark had bean ends. The material ia trans- ported further by the correc-...