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VOLUMETRIC SYSTEM

VOLUMETRIC SYSTEM
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VOLUMETRIC SYSTEM

Product catalog summary
Introduction
The document discusses centralized lubrication systems, emphasizing their economic advantages in maintaining machinery efficiency. These systems reduce maintenance time, improve safety, extend machinery component life, and ensure all lubrication points are covered.
Manual Pumps
Manual pumps like PRD-13 and PRDG-13 are designed for centralized systems using oil or soft grease. They have a discharge cycle of 13 CC, operate at 35 bar, and function within -10°C to +80°C. A pause of 15-20 seconds is necessary between uses.
Pneumatic Pumps
PRA pneumatic pumps are suitable for oil or soft grease systems, operating at 30 bar with an air pressure of 4 to 7 bar. Features include suction and release valves, a suction strainer, and a low-level switch.
Electric Pumps
MPT electric pumps are for oil-based systems, featuring a 90 W motor, IP-55 protection, and various voltage options. They include priming, releasing, and relieving valves, a suction strainer, and a pressure gauge.
Volumetric Metering Valves
These valves ensure precise lubricant distribution by delivering an accurate metered volume to each point.
Additional Components
Other components include pressure switches, strainers, electronic cards, and reservoirs, enhancing system functionality and efficiency.
Overview
The document provides technical specifications and operational guidelines for CME single-phase gear pumps and ILCOMATIC-3 metering valves, detailing layouts, procedures, and ordering codes.
Specifications
Specifications for CME gear pumps include layouts with or without electronic timers, pressure switches, and push buttons, along with electrical connection requirements and ordering codes based on voltage and reservoir capacity.
Operational Procedures
Operational guidelines cover electronic timer use and jumper J1's role in selecting system modes, emphasizing minimum pause and maximum working periods, especially with PLCs or control boards.
Metering Valves
ILCOMATIC-3 metering valves are available in various discharge capacities, with specified working pressure, minimum pause time, and release maximum pressure for different lubricants.
Ordering Information
Ordering codes for CME pumps and ILCOMATIC-3 valves are provided, including options for oil and soft grease applications and optional equipment like pressure gauges.
Recommendations
Recommendations include using clean lubricants, maintaining specified line pressure, ensuring proper electrical connections, and adhering to operational parameters.
Specifications
Specifications for pressure switches and electronic cards include operating voltage (250 V AC), power (100 VA), current intensity, temperature range, and enclosure rating (IP 54). Maximum strokes are 200 per minute, with an isolating voltage of 1500 V.
Pressure Switches
SP-43 membrane pressure switches control pressure with a hexagonal body and NBR membrane, featuring silver contacts for circulating oil systems. Pressure adjustment is done with a screwdriver.
End of Line Pressure Switch
PFL switches monitor set pressure in systems with metering valves, featuring a revolving steel body and adjustable ring nut for accurate pressure control.
Grease and Oil Strainers
Ordering codes for strainers with various micron ratings and thread sizes are provided, with a maximum working pressure of 500 bar.
Electronic Cards
CME-card electronic cards control lubrication systems, offering pause time adjustment, working time settings, and alarm indicators, connectable to low-level and pressure switch signals.
Viscosity and Lubricants
A viscosity comparison schedule and NLGI penetration index values for grease grades are included.
Additional Information
Contact information for I.L.C. srl in Italy is provided, with a note on potential product appearance changes.
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Catalog excerpts

VOLUMETRIC SYSTEM-1

SINGLE LINE CRENTRALIZED L U B R I C AT I O N SYSTEM V o l u m e t r i c S Y S TEM L’aspetto dei prodotti può essere soggetto a modifica senza preavviso I.L.C. srl - Via Garibaldi, 149 - 21055 Gorla Minore (Va) - Italy Ph +39 0331 601697 Fax +39 0331 365149 - www.ilclube.com - [email protected]

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VOLUMETRIC SYSTEM-2

VOLUMETRIC METERING VALVES _38-40 I.L.C. srl - Via Garibaldi, 149 - 21055 Gorla Minore (Va) - Italy

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VOLUMETRIC SYSTEM-3

PFL END OF LINE PRESSURE SWITCH 71 OIL AND GREASE LINE STRAINER 72

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VOLUMETRIC SYSTEM-4

CENTRALIZED L U B R I C AT I O N AN ECONOMICAL WAY TO MAINTAIN MACHINERY AT OPTIMUM PERFORMANCE. MOVING LUBRICANT LUBRICATION POINTS TO ONE LOCATION PROVIDES THE FOLLOWING BENEFITS: Minimizes preventive maintenance time by lubricating from one location. L’aspetto dei prodotti può essere soggetto a modifica senza preavviso Provides renewable lubrication without machinery shut-down for continuous production. Enhances personnel safety by lubricating from a centralized location away from moving machinery parts. Extends the life expectancy of bearings and moving parts operating in harsh environements...

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VOLUMETRIC SYSTEM-5

SINGLE LINE LUBRICATION SYSTEMS ARE A POSITIVE HYDRAULIC METHOD OF DELIVERING LUBRICANT, EITHER OIL OR SOFT-GREASE, UNDER PRESSURE TO A GROUP OF POINTS FROM ONE CENTRALLY LOCATED PUMPING UNIT. THE PUMP SUPPLIES LUBRICANT TO ONE OR MORE METERING VALVES. THE VALVES ARE PRECISION MEASURING DEVICES AND DELIVER AN ACCURATE METERED VOLUME OF LUBRICANT TO EACH POINT. A TYPICAL SYSTEM IS SHOWN IN FIGURE 1. I.L.C. srl - Via Garibaldi, 149 - 21055 Gorla Minore (Va) - Italy Ph +39 0331 601697 Fax +39 0331 365149 - www.ilclube.com - [email protected]

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VOLUMETRIC SYSTEM-7

The manual pumps prd - 13 are supplied for centralized lubrication system with oil where volumetric metering units are used. The pumps assembly are located on the bottom of the reservoir and the vertical lever comes back by means of a spring. Before to use again the vertical lever has to be awaited minimum 15/20 seconds to have a correct working of the system. The pumps are provided with a set of valves which carries out priming, releasing and relieving. They are provided with suction strainer and strainer filler cup. Technical Features DISCHARGE/CYCLE WORKING PRESSURE PLASTIC RESERVOIR SUCTION...

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VOLUMETRIC SYSTEM-8

PRDG-13 SOFT-GREASE MANUAL PUMP The manual pumps prdg - 13 are supplied for centralized lubrication system with soft-grease where volumetric metering units are used. The pumps assembly are located on the bottom of the reservoir and the vertical lever comes back by means of a spring. Before to use again the vertical lever has to be awaited minimum 15/20 seconds to have a correct working of the system. The pumps are provided with a set of valves which carries out priming, releasing and relieving. They are provided with suction strainer and strainer filler cup. Technical Features DISCHARGE/CYCLE...

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VOLUMETRIC SYSTEM-9

The pneumatic pump pra is supplied for centralized lubrication system with oil or soft grease where volumetric metering valves are used. The pump assembly is located over the reservoir and the air has to be send via a 3-ways solenoid valve (line - cylinder - release). The piston comes back by means of a spring. The pause time has not to be less than 15 seconds for a correct use of the pump. The pump is provided with a suction valve, a check valve, a release valve, a suction strainer, a strainer filler cup and a low level switch. It is possible to supply on request a pressure gauge. PRESSURE SWITCH...

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VOLUMETRIC SYSTEM-10

Technical Features DISCHARGE/CYCLE WORKING PRESSURE RATIO RELEASE VALVE CYCLES NUMBER/MINUTE PLASTIC RESERVOIR SUCTION STRAINER DISCHARGE PORT TEMPERATURE RANGE LUBRICANTS LOW LEVEL SWITCH AIR INLET L’aspetto dei prodotti può essere soggetto a modifica senza preavviso Codes For Order CODE OUTLET POSITION Overall Dimension I.L.C. srl - Via Garibaldi, 149 - 21055 Gorla Minore (Va) - Italy Ph. +39 0331 601697 Fax +39 0331 365149 - www.ilclube.com - [email protected]

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VOLUMETRIC SYSTEM-11

PRA-13-G SOFT-GREASE PNEUMATIC PUMP Technical Features DISCHARGE/CYCLE WORKING PRESSURE RATIO RELEASE VALVE CYCLES NUMBER/MINUTE PLASTIC RESERVOIR SUCTION STRAINER DISCHARGE PORT TEMPERATURE RANGE SOFT GREASE NLGI 000-00 OUTLET POSITION Overall Dimension I.L.C. srl - Via Garibaldi, 149 - 21055 Gorla Minore (Va) - Italy Ph +39 0331 601697 Fax +39 0331 365149 - www.ilclube.com - [email protected] L’aspetto dei prodotti può essere soggetto a modifica senza preavviso

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VOLUMETRIC SYSTEM-12

Technical Features DISCHARGE/CYCLE WORKING PRESSURE RELEASE VALVE CYCLES NUMBER/MINUTE PLASTIC RESERVOIR SUCTION STRAINER DISCHARGE PORT TEMPERATURE RANGE LUBRICANTS OUTLET POSITION RETURN FILTER Overall Dimension PUMP I.L.C. srl - Via Garibaldi, 149 - 21055 Gorla Minore (Va) - Italy Ph. +39 0331 601697 Fax +39 0331 365149 - www.ilclube.com - [email protected] L’aspetto dei prodotti può essere soggetto a modifica senza preavviso

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VOLUMETRIC SYSTEM-13

Technical Features DISCHARGE/CYCLE WORKING PRESSURE RELEASE VALVE CYCLES NUMBER/MINUTE RESERVOIR SUCTION STRAINER PRESSURE GAUGE DISCHARGE PORT TEMPERATURE RANGE LUBRICANTS 1 / 4” G L’aspetto dei prodotti può essere soggetto a modifica senza preavviso Codes For Order CODE RESERVOIR CAPACITY Overall Dimension PUMP NYLON RESERVOIR METALLIC RESERVOIR I.L.C. srl - Via Garibaldi, 149 - 21055 Gorla Minore (Va) - Italy Ph +39 0331 601697 Fax +39 0331 365149 - www.ilclube.com - [email protected]

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VOLUMETRIC SYSTEM-14

Technical Features DISCHARGE/CYCLE WORKING PRESSURE RATIO RELEASE VALVE CYCLES NUMBER/MINUTE METALLIC RESERVOIR SUCTION STRAINER PRESSURE GAUGE DISCHARGE PORT TEMPERATURE RANGE LUBRICANTS LOW LEVEL SWITCH AIR INLET L’aspetto dei prodotti può essere soggetto a modifica senza preavviso Codes For Order CODE RESERVOIR CAPACITY Overall Dimension PUMP I.L.C. srl - Via Garibaldi, 149 - 21055 Gorla Minore (Va) - Italy Ph. +39 0331 601697 Fax +39 0331 365149 - www.ilclube.com - [email protected]

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VOLUMETRIC SYSTEM-15

PRA-20/25/30/G SOFT GREASE PNEUMATIC PUMP Technical Features DISCHARGE/CYCLE WORKING PRESSURE RELEASE VALVE CYCLES NUMBER/MINUTE RESERVOIR SUCTION STRAINER PRESSURE GAUGE DISCHARGE PORT TEMPERATURE RANGE LUBRICANTS FROM - 10°C TO + 80°C SOFT GREASE NLGI 000 - 00 1 / 4” G L’aspetto dei prodotti può essere soggetto a modifica senza preavviso Codes For Order CODE RESERVOIR CAPACITY Overall Dimension PUMP NYLON RESERVOIR METALLIC RESERVOIR I.L.C. srl - Via Garibaldi, 149 - 21055 Gorla Minore (Va) - Italy Ph +39 0331 601697 Fax +39 0331 365149 - www.ilclube.com - [email protected]

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.