Introduction
This document provides an overview of centralized lubrication systems, emphasizing their benefits such as reduced maintenance time, increased production time, enhanced safety, and extended machinery lifespan. These systems deliver precise lubrication to various machinery parts, ensuring optimal performance and minimal downtime.
Product Specifications- PMO Oil Hand Pumps: Designed for grease lubrication systems with progressive dividers, featuring a light alloy body, steel pumping piston, and adjustable safety valve. Operating pressure is 150 bar with a discharge of 1 cc/stroke.
- PMG Grease Hand Pumps: Similar to PMO but intended for grease, supporting different grease types (NLGI 0 and NLGI 2).
- Hand Pump for 400g Cartridges: Suitable for grease cartridges, featuring a steel body and lever mechanism. Not recommended for loose grease.
- 12 Volt Grease Gun: Battery-operated for loose grease or cartridges, capable of overcoming high back pressure and providing continuous grease flow.
- Pneumatic Pumps PA: Used in systems with progressive dividers, offering various discharge rates per cycle and operating under compressed air.
- Pneumatic Oil Pumps PAO: Designed for oil lubrication systems, featuring a single-acting piston and adjustable discharge rates.
- Pneumatic Grease Pumps PAG: High-performance pumps for large systems, equipped with electric level indicators and filler filters.
Technical Features and Ordering Codes
Each product section includes detailed technical specifications, operating conditions, and ordering codes for different models and configurations. The document provides comprehensive information on the dimensions, capacities, and operational parameters of each pump type.
Progressive Systems
The document outlines the use of progressive dividers in lubrication systems, ensuring precise distribution of lubricants to multiple points. Various models of dividers are available, each with specific features such as visual indicators, cycle end microswitches, and proximity sensors.
Accessories and Fittings
A wide range of accessories and fittings are available to complement the lubrication systems, including line filters, solenoid valves, and high-pressure fittings. These components are essential for customizing and optimizing the lubrication setup for specific industrial applications.
Conclusion
The document serves as a comprehensive guide for selecting and implementing centralized lubrication systems, providing detailed insights into the technical aspects and operational benefits of each product. The structured layout and extensive product range cater to various industrial needs, ensuring efficient and reliable machinery lubrication.
Technical Specifications- Operating Pressure: 350 bar (4950 PSI)
- Ratio: 50:1
- Inlet Air Pressure: 4 to 7 bar (57 to 114 PSI)
- Cycles/Minute: 4 max with grease
- Delivery Fitting: 1/4” GAS
- Operating Temperature: -10°C to +80°C
- Lubricants: Grease max NLGI 3
- Assembly: Vertical - Horizontal
- Electrical Level: 1 A –150 V AC/DC – 20 W
Pneumatic Grease Pumps (PAG)
The PAG pneumatic pumps are designed for grease lubrication systems with progressive dividers. They feature a single acting piston controlled by compressed air and a spring return mechanism. These pumps are equipped with an electric minimum level indicator and filler filter, suitable for large systems with many points.
Electric Oil Pumps (MPO)The MPO
electric pumps are used for oil lubrication systems with progressive dividers. They include a motor unit, valve unit for priming and bypass, electric minimum level indicator, and
pressure switch. They are suitable for medium to large systems.
Pneumatic Grease Drum Pumps (PPFG)
Designed for grease lubrication systems with high flow rate and pressure performance, suitable for large systems or single point supply. Recommended to install a line filter at the outlet.
Electric Grease and Oil Pumps (ILC-MAX)
These pumps are ideal for automatic grease lubrication of industrial machines and vehicles. They can lubricate over 300 points with a single pump and are designed for intermittent or continuous operation.
Overview: This document provides technical specifications and accessory details for ILC-MAX electric grease and oil pumps, manufactured by I.L.C. srl. The document includes information on various models, their features, and compatible accessories.
Specifications:- Number of Outlets: 1 to 3
- Discharge per Revolution: Fixed pumping at 0.16 CC; Adjustable pumping from 0.01 to 0.16 CC
- RPM: Varies by voltage (e.g., 23 rpm for 12 V DC, 31 rpm for 115 V AC)
- Discharge per Minute: Varies by voltage and pumping type (e.g., 3.68 cm³ for 12 V DC fixed pumping)
- Suitable Lubricants: Grease up to NLGI No. 2 for grease pumps; Mineral oils 50-1500 cSt for oil pumps
- Maximum Operating Pressure: 275 bar (3993 PSI)
- Tank Capacity: Varies by model (e.g., 5 KG metal for grease pumps, 2 L transparent for oil pumps)
- Temperature Range: -20°C to +80°C
- Delivery Fitting: 1/4” G
Models:- Electric Grease Pumps: ILC-MAX-G 5, ILC-MAX-G 8
- Electric Oil Pumps: ILC-MAX-O 2, ILC-MAX-O 4, ILC-MAX-O 5, ILC-MAX-O 8
Accessories:- Inlet Filter: Prevents impurities during tank filling
- Hand Pump and Adaptor: For filling ILC-MAX pumps
- Connection Kit: For assembling with DPX elements
- Fixed Discharge Pumping: Available with or without safety valve
- Blocks with Pressure Gauge: Various configurations available, including safety valves and sensors
Key Features:- All models are designed to operate within a wide temperature range and high pressure.
- Adjustable and fixed discharge options provide flexibility in application.
- Accessories enhance functionality and safety, such as pressure gauges and safety valves.
Overview: This document provides technical specifications and instructions for various accessories and components related to adjustable pumping systems, including electric grease and oil pumps, pressure gauges, and sensors. It includes detailed descriptions of product features, installation guidelines, and operational procedures.
Pumping Adjustment: To adjust the nominal flow rate of the pump, loosen the lock nut and turn the adjusting screw. Clockwise reduces lubricant flow, while anticlockwise increases it. Ensure the lock nut is secured after adjustment. The discharge adjustment table provides specific measurements for discharge per cycle and corresponding percentages.
Accessories for Adjustable Pumping: The document describes two-way and three-way joints equipped with pressure gauges and sensors. These components are used to monitor and control system operating pressure. The three-way joint includes an electromechanical sensor for high-pressure detection.
Electric Grease and Oil Pumps (PEG-N / PEO-N): These pumps are designed for automatic lubrication of industrial machines and vehicles. They can operate intermittently or continuously, with pre-programmed lubrication cycles. The pumps feature adjustable pressure relief valves and can handle up to 300 lubrication points.
Technical Specifications: The document provides detailed technical specifications for electric grease pumps, including power supply voltage, operating pressure, tank capacity, and temperature range. It also includes information on electric motor features, such as power, protection rating, and absorption rates.
Ordering Information: The document outlines ordering codes for different pump models, specifying options for electric levels and motor voltages. It also provides examples of how to customize orders based on specific voltage requirements.
Conclusion: This document serves as a comprehensive guide for selecting, installing, and operating adjustable pumping systems and their accessories. It emphasizes the importance of proper adjustment and maintenance to ensure optimal performance and longevity of the equipment.
Overview: This document provides technical specifications, ordering information, and installation guidelines for various models of electric grease and oil pumps manufactured by I.L.C. srl. The models covered include PEG-520, PEG-540, PEG-580 for grease pumps, and PEO-520, PEO-540, PEO-580 for oil pumps.
Specifications:- Electric Grease Pumps: Models PEG-520, PEG-540, PEG-580 feature a transparent tank with capacities of 4 kg and 8 kg. They are designed for single outlet applications, with additional pumping elements available separately. The pumps operate at a maximum pressure of 500 bar (7260 PSI) and are suitable for lubricants with a consistency up to NLGI No. 2.
- Electric Oil Pumps: Models PEO-520, PEO-540, PEO-580 have tank capacities of 2 L, 4 L, and 8 L. They are suitable for mineral oils with viscosities ranging from 50 to 1500 cSt and also operate at a maximum pressure of 500 bar.
- Electric Motor Features: The motors have a power rating of 90 W, protection rating of IP-55, and are designed for continuous service (S1). They support various power supply voltages and frequencies, including 115 V AC, 230 V AC, and 380-420 V AC at 50/60 Hz.
Ordering Information:- Each pump model has specific part numbers for different configurations, including options with and without electric level sensors.
- Custom voltage motors can be ordered by appending the required voltage to the part number.
Installation Guidelines:- Pumps must be mounted vertically using the integrated fixing bracket.
- Discharge per cycle varies with fixed and adjustable pumping options, ranging from 0.01 to 0.16 cc.
Additional Notes:- The appearance of products may change without prior notice.
- For specific configurations, additional components must be ordered separately.
Overview: The document provides technical specifications and ordering information for various models of electric grease and oil pumps manufactured by I.L.C. srl. These pumps are designed for industrial applications and are available in different configurations and capacities.
Specifications:- Electric Grease Pumps: Models include PEG-520/SM, PEG-540/SM, PEG-580/SM, PEG-5N/SM, and PEG-10N/SM. These pumps have a discharge per cycle with fixed pumping of 0.16 CC and adjustable pumping from 0.01 to 0.16 CC. They are suitable for lubricants with a consistency up to NLGI No. 2 and have a maximum operating pressure of 500 bar (7260 PSI). Tank capacities range from 2 KG to 10 KG, and they operate in temperatures from -30 ºC to +80 ºC.
- Electric Oil Pumps: Models include PEO-520/SM, PEO-540/SM, PEO-580/SM, PEO-5N-SM, and PEO-10N-SM. These pumps are suitable for mineral oils with viscosities from 50 to 1500 cSt. They also have a maximum operating pressure of 500 bar and similar temperature ranges as the grease pumps. Tank capacities range from 2 L to 10 L.
Installation and Features:- Pumps must be mounted vertically using the integrated fixing bracket.
- Standard versions come with a single outlet, and additional pumping elements must be ordered separately.
- Electric levels are available for certain models, providing minimum and maximum grease level control.
Ordering Information:- Each pump model has specific part numbers for different configurations, including options for non-adjustable and adjustable discharge rates.
- Ordering codes are provided for models with and without electric level sensors.
Technical Drawings: The document includes detailed technical drawings and dimensions for each pump model, illustrating the overall size and configuration of the pumps.
Contact Information: I.L.C. srl is located in Gorla Minore, Italy, with contact details provided for further inquiries.
Overview: This document provides technical specifications, ordering codes, and features for various models of electric oil and grease pumps manufactured by I.L.C. srl. The pumps are designed for industrial applications and come with different tank capacities and configurations.
Electric Oil Pumps:- Models: PEO-540/SM, PEO-580/SM, PEO-5N/SM, PEO-10N/SM.
- Tank Capacities: 4L, 8L, 5L, and 10L respectively.
- Features: Standard versions have a single outlet; additional pumping elements can be ordered separately. Options for electric level monitoring are available.
- Ordering Codes: Provided for each model with variations for non-adjustable and adjustable discharge rates.
Electric Grease Pumps:- Models: PEG-5N-MI, PEG-10N-MI, PEG-250N.
- Tank Capacities: 5kg, 10kg, and 25kg respectively.
- Features: Include hydraulic motor options, multiple outlets (1 to 15), and adjustable discharge rates. Suitable for lubricants up to NLGI 2 consistency.
- Technical Specifications: Maximum operating pressure of 500 bar, IP protection ratings, and specific power supply requirements.
Hydraulic Motor Features:- Pressure: Max inlet pressure 250 bar, max peak inlet pressure 300 bar.
- Speed: 700 to 5000 rpm.
- Discharge: 6.5 cc per revolution, with a minimum discharge of 4.5 L/min and maximum of 32.5 L/min.
Accessories:- Includes feed blocks for fixed and adjustable discharge pumps, grease inlet filters, and safety valves to prevent overpressure.
- Adjustable discharge settings allow for precise control of lubricant flow.
Installation and Maintenance:- Pumps should be mounted vertically using the integrated fixing bracket.
- Inlet filters are recommended to prevent impurities during tank filling.
General Notes:- Product appearance may change without prior notice.
- All models are designed for continuous service and have specific electrical and mechanical requirements.
Overview: The document provides detailed specifications and operational guidelines for the Electric Grease Pump Model PEG-250N 24VDC with a 25 kg tank, manufactured by I.L.C. srl. It includes information on hydraulic motor features, pump specifications, and progressive divider systems.
Specifications: The hydraulic motor features a maximum inlet pressure of 250 bar and a peak pressure of 300 bar, with a speed range from 700 to 5000 rpm. The pump has a discharge per revolution of 6.5 cc and a maximum discharge of 32.5 L/min. The tank capacity is 25 kg, and it supports lubricants up to NLGI 2.
Procedures: The document outlines procedures for adjusting the discharge rate of the pump using a lock nut and adjusting screw. It also describes the installation of inlet filters to prevent impurities during tank filling.
Standards and Recommendations: The pump is designed to operate with a maximum pressure of 500 bar and is equipped with a safety valve to prevent overpressure. The document recommends using visual and electric control devices for monitoring system operation.
Progressive Dividers: The ILC lube system uses progressive dividers for distributing lubricant. The system ensures precise delivery and allows for visual and electric monitoring. It is recommended not to exceed two cascades after the master divider to avoid irregularities.
Accessories: Various accessories are available, including grease inlet filters and progressive dividers with visual indicators. The document provides part numbers for ordering these components.
Key Data from Tables and Diagrams: The discharge adjustment table provides specific discharge rates per cycle, ranging from 0.16 CC at 100% to 0.00 CC at 0%. The document includes diagrams illustrating the operation of progressive dividers and the joining of outlets for larger lubrication areas.
Overview: The document provides detailed specifications and ordering information for DPA Progressive Dividers with various control mechanisms, including visual indicators, cycle end microswitches, magnetic controls, and proximity sensors. These dividers are used in lubrication systems to ensure proper distribution and monitoring of lubricant flow.
Specifications: - Visual Indicators: Used in stop-and-go systems, not suitable for continuous operation. Can be upgraded to electric control by adding a microswitch.
- Cycle End Microswitch: Sends electrical signals to verify piston movement. Recommended for use in secondary dividers for comprehensive system monitoring.
- Magnetic Control: Utilizes a REED switch and is suitable for continuous cycle systems, capable of counting up to 500 movements per minute.
- Proximity Sensors: Available in M8x1 and M12x1 configurations, these sensors are used for continuous cycle monitoring and can handle up to 500 movements per minute.
Ordering Information: - Each control type has specific part numbers for initial, intermediate, and final elements.
- Orders must specify the placement of controls (right or left) using 'dx' or 'sx' in the code.
- Electric cables for proximity sensors are ordered separately, with lengths of 5m, 10m, and 15m available.
Electrical Features: - Microswitch: 5A, 250V AC, 0.4A, 125V DC, IP-65 protection, temperature range -25°C to +85°C.
- Magnetic Control: 2A, 230V AC/DC, 40W, IP-65 protection, temperature range -25°C to +80°C.
- Proximity Sensor: Voltage -30V DC, max output current 200mA, IP-67 protection, temperature range -25°C to +70°C.
Fittings: - Inlet thread for DPA divider is M10x1, suitable for connecting pipes with an outside diameter of 6.
- Side outlets also have M10x1 thread with flat seat for pipe connections.
Specifications:
1. **Fittings for Polyamide and Rilsan Pipes:** Designed for PA6, PA12, and PA11 pipes with fittings available for diameters of 4mm and 6mm.
2. **Pressure Ratings:** Various part numbers are associated with maximum pressures ranging from 30 to 250 bar.
3. **Material and Construction:** Dividers are made from galvanized steel, suitable for operating temperatures from -20°C to +100°C and pressures from 15 bar to 250 bar.
4. **Lubricants:** Compatible with oils (minimum 15 cSt) and greases (up to NLGI 2).
Procedures:
1. **Lubricant Dispensing Sequence:** The system uses a series of pistons (A, B, C) to sequentially dispense lubricant through designated outlets.
2. **Joining Outlets:** Outlets can be joined to lubricate larger surfaces by inserting or removing separator grains and balls, ensuring operations are performed in a clean environment.
Standards and Recommendations:
1. **Visual Overpressure Indicators:** Used to detect overpressure in lines, requiring manual intervention to reset.
2. **Cycle Control Sensors:** Include visual indicators and microswitches for monitoring piston movement and system operation, recommended for both main and secondary dividers.
Ordering and Codes:
1. **Part Numbers:** Detailed for various configurations, including the number of pistons and additional features like visual indicators or proximity sensors.
2. **Electrical Features:** Specifications for sensors include voltage, current, and protection ratings (IP65/IP67).
Key Diagrams and Tables:
1. **Operating Principle Diagrams:** Illustrate the sequence of piston movements and lubricant flow.
2. **Wiring Diagrams:** Provided for systems with proximity sensors, detailing electrical connections.
Overview: This document provides detailed specifications and ordering information for various fittings and accessories, including rotary joints, anchor blocks, grease nipples, electric cables, metal protection spirals, quick couplings, solenoid valves, and filters. It includes part numbers, dimensions, and operational parameters.
1. Rotary Joints: - Part numbers range from ZZZ100-137 to ZZZ100-153.
- Specifications include thread sizes (e.g., M8X1, M10X1), lengths (L1, L2, L3), and maximum discharge (25 L/min), pressure (400 bar), and speed (500 RPM).
2. Anchor Blocks: - Part numbers range from ZZZ100-211 to ZZZ100-218.
- Dimensions include lengths (L1, L2, L3) and minimum order quantity is 10 pieces.
3. Grease Nipples: - Part numbers include A92.078422, 39.000.2, and 39.000.4.
- Specifications include length (L), thread size (1/8” BSP), and wrench size (CH).
4. Electric Cables and Accessories: - Includes cable ties, protection spirals, and openable protective conduits.
- Part numbers and dimensions are provided, with minimum order quantities specified.
5. Metal Protection Spirals and Tube Clamps: - Part numbers for spirals and clamps are listed with dimensions and specifications.
- Minimum order quantities are specified.
6. Quick Couplings and Solder Protective Rings: - Part numbers include 04.900.6 to 04.900.8.
- Specifications include dimensions (ØA, B, C, ØD, L) and wrench sizes (CHF, CHM).
7. Filters: - Includes grease and oil filters with part numbers and micron ratings.
- Maximum operating pressure is 500 bar.
8. Solenoid Valves: - Part numbers include 14.660.0 to 14.662.5.
- Specifications include connection sizes, insertion diameters, discharge rates, and maximum pressure.
9. Viscosity and Lubricants: - Viscosity grades and NLGI grades are provided with corresponding ASTM penetration indices.
- Comparison tables for viscosity at different temperatures are included.
Conclusion: The document serves as a comprehensive guide for selecting and ordering fittings and accessories, providing essential technical details and operational parameters for each component.