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CATOALOG

CATOALOG
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CATOALOG

Product catalog summary
Overview
The document provides comprehensive technical specifications and ordering information for ILC-MAX grease and oil electric pumps, designed for automatic lubrication in industrial machines and vehicles.
Ordering Information
The pumps can be customized based on reservoir capacity, voltage, pumping element type, timer inclusion, and lubricant type. Options include reservoir capacities of 2, 4, 5, or 8 Kg, voltages of 12V DC, 24V DC, 24V AC, 115V AC, and 230V AC, and lubricant types of grease or oil.
Applications
ILC-MAX pumps are suitable for centralizing lubrication for over 300 greasing points in industrial machines and vehicles when used with ILC progressive dividers.
Operation
The pumps operate intermittently or continuously, driven by an electric geared motor, and feature relief valves to prevent over-pressure. Multiple outlets can be combined for increased discharge.
Technical Specifications
The pumps have a maximum operating pressure of 275 bar and deliver up to 2.88 cc/min per outlet. They are suitable for lubricants up to NLGI No. 2 consistency and operate in temperatures from -20°C to +80°C. The gear motor is protected by an IP-56 rated cover.
Accessories
Available accessories include refill strainers, manual pumps, connectors, safety valves, pressure gauges, and sensors. Integrated electronic control timers and operational control buttons are also available.
Push Buttons and Signal Lamps
Specifications for push buttons and signal lamps include voltage, color, material, and code, such as green plastic signal lamps available in 12V and 24V.
Wires and Connectors
The pump is equipped with a 7-pole electrical connector, with various wire types available for different diameters and unused contacts.
Low Level Switch
A low level switch sensor detects grease levels using a floating magnet, triggering alarms when the reservoir is empty.
Timer Adjustments
Instructions for adjusting timer settings are provided, with default settings including a 2-minute pause and a 30-second work cycle.
Alarms and Indicators
Various alarms such as cycle, overpressure, low level, rotation, high temperature, and low tension alarms are outlined, with LED indicators providing visual status updates.
Functioning Modes and Parameters
The document outlines various functioning modes for the pump system, each with specific parameters for pause and working intervals.
Alarm Settings
The system includes several alarms, each with specific conditions for activation, such as the Overpressure Alarm activating if pressure exceeds a set value.
Troubleshooting
Troubleshooting steps for common faults are provided, such as checking voltage supply or replacing defective components.
Maintenance Recommendations
Regular maintenance involves refilling the reservoir and checking lubrication points, with advice on inspecting lines for damage.
Reset and Prelube Functions
The system allows enabling or disabling reset/extra cycle functions and prelube or memory functions.
Key Procedures
Detailed procedures are provided for addressing blockages in the progressive system.
Temperature and Tension Alarms
Solutions for temperature and tension alarms are provided, such as removing heat sources or checking charging lines.
Recommended Lubricants
Maintaining cleanliness is crucial when handling lubricants to prevent system blockages, with a list of manufacturers and lubricant designations provided.
Parts and Components
Descriptions and codes for various components of the ILC-MAX system are included, along with different voltage configurations for timers and pumps.
See more

Catalog excerpts

CATOALOG-1

sistemi progressivi GREASE AND OIL ELECTRIC PUMPS LLC. Sri - Via Garibaldi, 149 - 21055 Gorla Minora (Va) - Itaiy

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CATOALOG-2

HOW TO ORDER RESERVOIR 2 = 2 Kg transparent 4 = 4 Kg transparent 8 = 8 Kg transparent 5 = 5 Kg metallic TENSION 12DC = 12 V DC 24DC = 24 V DC 24AC = 24 V AC 115V = 115 V AC 230V = 230 V AC PUMPING ELEMENT F = fixed discharge R = adjustable discharge TIMER CT = with timer ST = without timer LUBRICANT G = grease O = oil All the pumps are equipped with lubricant low level switch and grease pumps (not oil ones) with 2, 4 and 8 kg reservoir are equipped with electrical control of motor rotation. ...

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CATOALOG-3

ELECTRIC PUMPS GREASE (ILC‐MAX‐G) OR OIL (ILC‐MAX‐O) APPLICATIONS Ideally suitable for the automatic grease lubrication of all types of industrial machines and as a chassis lubrication pump for trucks, trailers, buses, construction and mechanical handling vehicles. In conjunction with ILC DPA, DPM or DPX progressive deviders, more than three hundred greasing points can be automatically centralized from just a single grease pump. OPERATION The pumps are designed for intermittent or continuous operation to provide regular ...

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CATOALOG-4

ELECTRIC PUMPS GREASE (ILC‐MAX‐G) OR OIL (ILC‐MAX‐O) The transparent reservoir has 2 KG, 4 KG or 8 KG capacity and metallic reservoir has 5 KG. The pumps cat attains a maximum recommended operating pressure of 250 bar per outlet and will delivery up to 2.88 cc/minute per outlet. The internal drive shaft is coupled to a specially formed stirring paddle in the reservoir of the pump unit which ensures continuous priming of the pump element inlets, even with grease up to NLGI No. 2 consistency at ambient temperature down to ‐20 °C ...

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CATOALOG-5

GREASE ELECTRIC PUMP ILC‐MAX‐G 2 (12/24 V DC – 24 V AC) GREASE ELECTRIC PUMP ILC‐MAX‐G 2 (115/230 V AC) TECHNICAL DATA NUMBER OF OUTLETS DISCHARGE/ROPE WITH FIXED PUMPING ELEMENT DISCHARGE/ROPE WITH ADJUSTABLE PUMPING ELEMENT RPM DISCHARGE/MIN WITH FIXED PUMPING ELEMENT DISCHARGE/MIN WITH ADJUSTABLE PUMPING ELEMENT SUITABLE LUBRICANTS MAX. OPERATING PRESSURE RESERVOIR CAPACITY TEMPERATURE OUTLET CONNECTION LOW LEVEL SWITCH RPM CONTROL FROM 1TO 3 0.16 CC 0.01 – 0.16 CC 18 2.88 CC 0.18 – 2.88 CC GREASE UP TO NLGI NO. 2 CONSISTENCY 275 BAR (3993 PSI) ±10% 2 KG ‐ PLASTIC ...

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CATOALOG-6

GREASE ELECTRIC PUMP ILC‐MAX‐G 4 (12/24 V DC – 24 V AC) GREASE ELECTRIC PUMP ILC‐MAX‐G 4 (115/230 V AC) TECHNICAL DATA NUMBER OF OUTLETS DISCHARGE/ROPE WITH FIXED PUMPING ELEMENT DISCHARGE/ROPE WITH ADJUSTABLE PUMPING ELEMENT RPM DISCHARGE/MIN WITH FIXED PUMPING ELEMENT DISCHARGE/MIN WITH ADJUSTABLE PUMPING ELEMENT SUITABLE LUBRICANTS MAX. OPERATING PRESSURE RESERVOIR CAPACITY TEMPERATURE OUTLET CONNECTION LOW LEVEL SWITCH RPM CONTROL FROM 1TO 3 0.16 CC 0.01 – 0.16 CC 18 2.88 CC 0.18 – 2.88 CC GREASE UP TO NLGI NO. 2 CONSISTENCY 275 BAR (3993 PSI) ±10% ...

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CATOALOG-7

GREASE ELECTRIC PUMP ILC‐MAX‐G 5 (12/24 V DC – 24 V AC) GREASE ELECTRIC PUMP ILC‐MAX‐G 5 (115/230 V AC) TECHNICAL DATA NUMBER OF OUTLETS DISCHARGE/ROPE WITH FIXED PUMPING ELEMENT DISCHARGE/ROPE WITH ADJUSTABLE PUMPING ELEMENT RPM DISCHARGE/MIN WITH FIXED PUMPING ELEMENT DISCHARGE/MIN WITH ADJUSTABLE PUMPING ELEMENT SUITABLE LUBRICANTS MAX. OPERATING PRESSURE RESERVOIR CAPACITY TEMPERATURE OUTLET CONNECTION LOW LEVEL SWITCH FROM 1TO 3 0.16 CC 0.01 – 0.16 CC 18 2.88 CC 0.18 – 2.88 CC GREASE UP TO NLGI NO. 2 CONSISTENCY 275 BAR (3993 PSI) ±10% 5 KG ‐ METALLIC ...

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CATOALOG-8

GREASE ELECTRIC PUMP ILC‐MAX‐G 8 (12/24 V DC – 24 V AC) GREASE ELECTRIC PUMP ILC‐MAX‐G 8 (115/230 V AC) NUMBER OF OUTLETS DISCHARGE/ROPE WITH FIXED PUMPING ELEMENT DISCHARGE/ROPE WITH ADJUSTABLE PUMPING ELEMENT RPM DISCHARGE/MIN WITH FIXED PUMPING ELEMENT DISCHARGE/MIN WITH ADJUSTABLE PUMPING ELEMENT SUITABLE LUBRICANTS MAX. OPERATING PRESSURE RESERVOIR CAPACITY TEMPERATURE OUTLET CONNECTION LOW LEVEL SWITCH RPM CONTROL TECHNICAL DATA FROM 1TO 3 0.16 CC 0.01 – 0.16 CC 18 2.88 CC 0.18 – 2.88 CC GREASE UP TO NLGI NO. 2 CONSISTENCY 275 BAR (3993 PSI) ±10% 8 KG ‐ PLASTIC ...

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CATOALOG-9

OIL ELECTRIC PUMP ILC‐MAX‐O 2 (12/24 V DC – 24 V AC) OIL ELECTRIC PUMP ILC‐MAX‐O 2 (115/230 V AC) TECHNICAL DATA NUMBER OF OUTLETS DISCHARGE/ROPE WITH FIXED PUMPING ELEMENT DISCHARGE/ROPE WITH ADJUSTABLE PUMPING ELEMENT RPM DISCHARGE/MIN WITH FIXED PUMPING ELEMENT DISCHARGE/MIN WITH ADJUSTABLE PUMPING ELEMENT FROM 1TO 3 0.16 CC 0.01 – 0.16 CC 18 2.88 CC 0.18 – 2.88 CC SUITABLE LUBRICANTS MINERAL OILS 50‐1500 cSt MAX. OPERATING PRESSURE RESERVOIR CAPACITY TEMPERATURE OUTLET CONNECTION LOW LEVEL SWITCH 275 BAR (3993 PSI) ±10% 2 L ‐ PLASTIC FROM ‐ 20 ºC TO + 80 ºC ...

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CATOALOG-10

OIL ELECTRIC PUMP ILC‐MAX‐O 4 (12/24 V DC – 24 V AC) OIL ELECTRIC PUMP ILC‐MAX‐O 4 (115/230 V AC) NUMBER OF OUTLETS DISCHARGE/ROPE WITH FIXED PUMPING ELEMENT DISCHARGE/ROPE WITH ADJUSTABLE PUMPING ELEMENT RPM DISCHARGE/MIN WITH FIXED PUMPING ELEMENT DISCHARGE/MIN WITH ADJUSTABLE PUMPING ELEMENT SUITABLE LUBRICANTS MAX. OPERATING PRESSURE RESERVOIR CAPACITY TEMPERATURE OUTLET CONNECTION LOW LEVEL SWITCH TECHNICAL DATA FROM 1TO 3 0.16 CC 0.01 – 0.16 CC 18 2.88 CC 0.18 – 2.88 CC MINERAL OILS 50‐1500 cSt 275 BAR (3993 PSI) ±10% 4 L ‐ PLASTIC FROM ‐ 20 ºC TO + 80 ºC ...

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CATOALOG-11

OIL ELECTRIC PUMP ILC‐MAX‐O 5 (12/24 V DC – 24 V AC) OIL ELECTRIC PUMP ILC‐MAX‐O 5 (115/230 V AC) TECHNICAL DATA NUMBER OF OUTLETS DISCHARGE/ROPE WITH FIXED PUMPING ELEMENT DISCHARGE/ROPE WITH ADJUSTABLE PUMPING ELEMENT RPM DISCHARGE/MIN WITH FIXED PUMPING ELEMENT DISCHARGE/MIN WITH ADJUSTABLE PUMPING ELEMENT SUITABLE LUBRICANTS MAX. OPERATING PRESSURE RESERVOIR CAPACITY TEMPERATURE OUTLET CONNECTION LOW LEVEL SWITCH FROM 1TO 3 0.16 CC 0.01 – 0.16 CC 18 2.88 CC 0.18 – 2.88 CC MINERAL OILS 50‐1500 cSt 275 BAR (3993 PSI) ±10% 5 L ‐ METALLIC FROM ‐ 20 ºC TO + 80 ºC ...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.