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AGRICULTURAL MACHINERY LUBRICATION

AGRICULTURAL MACHINERY LUBRICATION
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AGRICULTURAL MACHINERY LUBRICATION

Product catalog summary
Overview: This document outlines a lubrication system specifically designed for agricultural machinery such as balers, headers, and turf equipment. The system uses a cam-operated mechanism to provide controlled oiling, addressing persistent lubrication issues.
Specifications:
  • The system delivers metered lubrication to each point based on need, protecting bearings and chains.
  • It features a mechanical pump drive that operates with the machine cycle, with adjustable output for different conditions.
  • Pre-assembled kits are available for common applications.
System Components:
  • Reservoir: A 3L semi-transparent plastic reservoir with a 50 µ suction strainer.
  • Piston Pump PS-R: A cam-operated pump providing constant pressure and volume control.
  • Manifolds and Metering Units: Ensure accurate oil distribution to lubrication points.
  • Brushes: Available in various materials for different applications.
Lubricant Recommendations:
  • Use only recommended lubricants, specifically SAE30 to API CC/CD specification.
  • Avoid universal and multipurpose oils, and oils with concentrated EP packages.
Operating Principles:
  • The system continuously feeds small quantities of lubricant to chains throughout the working day.
  • Oil is gravity-fed to the PS-R pump, which pressurizes oil to metering valves around the machine.
Technical Features:
  • Lubricants: 50-220 cSt at 40°C.
  • Maximum Discharge: 2.2 CC per stroke.
  • Maximum Pressure: 7 BAR.
  • Maximum Suction Height: 1 meter.
  • Maximum RPM: 250.
Applications:
  • The POAG pump operates from any intermittent hydraulic signal and is suitable for various agricultural machinery like combines, round balers, and forage harvesters.
  • It can connect to different hydraulic components like linear actuators and valve blocks.
Additional Equipment:
  • Electric Grease Pumps: Models PEG-1N, PEG-2N, PEG-4N, PEG-8N, suitable for grease up to NLGI No. 2 consistency.
  • Operating Pressure: Up to 250 BAR.
  • Temperature Range: From -30°C to +80°C.
Ordering Codes for Valve Sections with Two Outlets: This section provides ordering codes for valve sections with two outlets, categorized by discharge capacity from 0.05 CC to 0.50 CC. Each capacity has specific codes for the inlet, intermediate, and end valve sections.
Usage of Two Outlets in Single Flow Elements: The document explains the utilization of two outlets in valve sections, including the function of the visual indicator for monitoring piston movement to ensure proper system operation.
Progressive Dividers with Visual Indicator: Details codes for ordering progressive dividers with a visual indicator, listing codes based on the number of pistons (3 to 12). The visual indicator allows for lubricant flow monitoring and can be supplemented with devices like micro switches or inductive sensors to detect faults.
Outlets Use in DPA Sector Progressive Dividers: Each piston in the divider can feed one or two outlets. The document explains the procedure for using one or both outlets and emphasizes the importance of not closing both outlets of a single piston.
Bridge Connectors: Bridge connectors combine lubricant discharge from multiple outlets into a single outlet, with ordering codes provided.
Assembly Instructions for DPA Progressive Sectors: Instructions include using a dynamometric wrench set at 12 N x m to avoid damaging the piston movement hole.
DPM Block-Type Design Progressive Dividers: Features of DPM block-type progressive dividers include discharge per stroke, number of dosing elements, operating pressure and temperature, and material specifications, with ordering codes based on the number of pistons.
DPX Progressive Dividers: Describes the Ilcolube lubrication system, which uses progressive piston movement for lubricant distribution, highlighting advantages like guaranteed lubricant delivery, system monitoring capabilities, and long operational life.
Overview of DPX Progressive Dividers: Provides detailed technical specifications and operational guidelines for DPX Progressive Dividers used in lubrication systems to distribute lubricant to multiple outlets.
Specifications:
  • Discharge/Stroke for Each Outlet: 25 mm³, 45 mm³, 75 mm³, 105 mm³
  • Number of Elements: 3 to 12
  • Operating Pressure: 15 to 300 bar
  • Operating Temperature: -20°C to +100°C
  • Material: Galvanized Steel
  • Maximum Cycles/Minute: 300
  • Inlet: 1/8” Gas
  • Outlets: M10X1
  • Mounting Screws: M5X30
  • Lubricants: Mineral Oil (min. 15 cSt) and Grease (max. NLGI 2)
Operational Guidelines:
  • Each piston can feed 1 or 2 outlets. When the separation dowel is inserted, discharge occurs on both sides. Without the dowel, discharge is doubled in one outlet.
  • All operations should be conducted in a clean environment.
  • It is not possible to close both outlets of a single piston.
Control Elements:
  • Visual and electric indicators are available for cycle and overpressure indication.
  • Visual indicators show piston movement and are typically installed on the main distributor.
  • Proximity switches and micro switches are available for monitoring continuous cycles.
Ordering Information: Codes are provided for ordering distributors with different configurations, including visual indicators, proximity switches, and micro switches. Specify the position of the visual indicator or proximity switch (right or left of the inlet) when ordering.
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Catalog excerpts

AGRICULTURAL MACHINERY LUBRICATION-2

UTILIZZANDO SISTEMI DI LUBRIFICAZIONE CENTRALIZZATA ILC EVITERAI MOLTI PROBLEMI E COSTI! USING ILC CENTRALIZED LUBRICATION SYSTEMS YOU WILL SAVE A LOT OF TROUBLES AND COSTS! Questo sistema lubrifica costantemente il cuscinetto ad intervalli presettati mentre la macchina è in funzione e tutti i cuscinetti stanno lavorando. This system provides bearing with continuous supply of lubricant at certain intervals when the machinery is operating and all the bearings are working. VANTAGGI: ADVANTAGES: o o o o o migliora l’affidabilità del macchinario ...

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AGRICULTURAL MACHINERY LUBRICATION-3

RESISTIVE SYSTEMS WITH PS-R F - Flltro dl linea F- Line strainer G-Camma G-Com B - Linea principals 8 - Main line D - Valvola resistiva P- Resistive valve E - Spaziola per catene f - Brush far chains La pompa (A) e azionata meccanicamente da una camma (G) e invia lubrificante attraverso la linea principale (B) alle valvole resistive (D) cosi che ogni punto da lubrificare connesso riceva un'esatta quantita di lubrificante. Pump (A) is mechanically charged by a cam (G) and sends lubricant through the main line (B) to resistive valves (D) so that every connected lubrication point receives an exact...

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AGRICULTURAL MACHINERY LUBRICATION-4

IMPIANTO RESISTIVO CON POAG La pompa (A) è azionata dal circuito idraulico della macchina e invia l’olio da tutte le uscite verso i punti di lubrificazione (E). Pump (A) is activated by the hydraulic circuit of the machine and sends oil from every outlet towards the lubrication points (E). IMPIANTO PROGRESSIVO CON POAG La pompa (A) è azionata dal circuito idraulico della macchina e invia l’olio dalla singola uscita al distributore progressivo (C), dal quale viene poi distribuito ai punti di lubrificazione (E). ...

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AGRICULTURAL MACHINERY LUBRICATION-5

IMPIANTO PROGRESSIVO CENTRALIZZATO CON PEG CENTRALIZED PROGRESSIVE SYSTEM WITH PEG La pompa (A) invia lubrificante attraverso la linea principale (B) al distributore primario (C) per un tempo di lavoro presettato. Il master divide in esatte quantità il lubrificante che viene dalla pompa e lo invia tramite le linee secondarie (D) ai distributori secondari (E). Poi di nuovo attraverso le linee ai punti (F), così che ogni cuscinetto connesso riceva un’esatta quantità di lubrificante. The pump (A) delivers lubricant through the main line (B) to the ...

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AGRICULTURAL MACHINERY LUBRICATION-6

La risposta ad ogni bisogno raccoglitrici / harversters LLC. srl - Via Garibaldi, 149 - 21055 Gorla Minore (Va) S +39 0331601697 S +39 0331365149 www.ilclube.com H infbO ilclube.it

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AGRICULTURAL MACHINERY LUBRICATION-7

carri miscelatori / self‐propelled loading mixers pulitrici e trasportatrici / cleaning and transfer machines vendemmiatrici / grape harvesters 6

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AGRICULTURAL MACHINERY LUBRICATION-8

spruzzatori / sprayers falciatrici a tamburo / drum mowers falciatrici a disco / disc mowers 7

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AGRICULTURAL MACHINERY LUBRICATION-9

mietitrebbiatrici / combines ranghinatori / ra/res spandi-volta fieno / tedders presse balle quadre /square balers LLC. srl - Via Garibaldi, 149 - 21055 Gorla Minore (Va) S +39 0331601697 S +39 0331365149 www.ilclube.com H infbO ilclube.it

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AGRICULTURAL MACHINERY LUBRICATION-10

IMPIANTI CENTRALIZED LUBRIFICAZIONE LUBRICATION AGRICOLE MACHINERY LLC. srl - Via Garibaldi, 149 - 21055 Gorla Minore (Va) S +39 0331601697 S +39 0331365149 www.ilclube.com H infbO ilclube.it

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AGRICULTURAL MACHINERY LUBRICATION-11

COMPONENTS GALLERIES LLC. srl - Via Garibaldi, 149 - 21055 Gorla Minore (Va) S +39 0331601697 S +39 0331365149 www.ilclube.com H infbO ilclube.it

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AGRICULTURAL MACHINERY LUBRICATION-12

IMPIANTI CENTRALIZED

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AGRICULTURAL MACHINERY LUBRICATION-13

IMPIANTI CENTRALIZED

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AGRICULTURAL MACHINERY LUBRICATION-14

IMPIANTI CENTRALIZED LLC. srl - Via Garibaldi, 149 - 21055 Gorla Minore (Va)

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AGRICULTURAL MACHINERY LUBRICATION-15

LLC. srl - Via Garibaldi, 149 - 21055 Gorla Minore (Va)

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AGRICULTURAL MACHINERY LUBRICATION-16

IMPIANTI CENTRALIZED LUBRIFICAZIONE LUBRICATION AGRICOLE MACHINERY

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AGRICULTURAL MACHINERY LUBRICATION-17

LLC. srl - Via Garibaldi, 149 - 21055 Gorla Minore (Va)

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AGRICULTURAL MACHINERY LUBRICATION-18

LLC. srl - Via Garibaldi, 149 - 21055 Gorla Minore (Va) S +39 0331601697 S +39 0331365149 www.ilclube.com H infbO ilclube.it

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AGRICULTURAL MACHINERY LUBRICATION-19

IMPIANTI CENTRALIZED LLC. srl - Via Garibaldi, 149 - 21055 Gorla Minore (Va) S +39 0331601697 S +39 0331365149 www.ilclube.com H infbO ilclube.it

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AGRICULTURAL MACHINERY LUBRICATION-20

IMPIANTI CENTRALIZED LLC. srl - Via Garibaldi, 149 - 21055 Gorla Minore (Va) S +39 0331601697 S +39 0331365149 www.ilclube.com H infbO ilclube.it

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AGRICULTURAL MACHINERY LUBRICATION-22

I BLOCCHETTI DI INGRASSAGGIO VENGONO UTILIZZATI PER RAGGRUPPARE UNA SERIE DI CUSCINETTI O PUNTI DI ATTRITO DA LUBRIFICARE. THE GREASING BLOCKS ARE USED TO GROUP BEARINGS OR FRICTION POINTS HAVE TO BE LUBRICATED. NUMERO USCITE OUTLETS NUMBER 01 02 03 04 05 06 07 08 09 10 11 12 13 14 A B 25 46 67 88 109 130 151 172 193 214 235 256 277 298 18 39 60 81 102 123 144 165 186 207 228 249 270 291 CODICE CODE 01.110.1 01.110.2 01.110.3 01.110.4 01.110.5 01.110.6 01.110.7 ...

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AGRICULTURAL MACHINERY LUBRICATION-23

COME ORDINARE MDDELLD RACCDRDD RACCDRDD PUSH-IN DIRITTD TUBD 06 GREASE NIPPLE TYPE — FITTING TYPE STRAIGHT PUSH-IN HGJSE 06 MDDDLLD MDDELLD TYPE TYPE LLC. srl - Via Garibaldi, 149 - 21055 Gorla Minore (Va) S +39 0331601697 S +39 0331365149 www.ilclube.com H infbO ilclube.it

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AGRICULTURAL MACHINERY LUBRICATION-24

IMPIANTO RESISTIVO CON PS‐7 RESISTIVE SYSTEMS WITH PS‐7 SERBATOIO FLTRO DI LINEA POMPA RESERVOIR LINE STRAINER PUMP SPAZZOLE BRUSHES DISTRIBUTORI VALVOLE DOSATRICI MANIFOLDS METERING UNITS SPAZZOLE BRUSHES COMPONENTI EQUIPMENTS 23

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AGRICULTURAL MACHINERY LUBRICATION-25

LUBRIFICAZIONE AUTOMATICA DELLE CATENE PER LE MACCHINE AGRICOLE AUTOMATIC CHAINS LUBRICATION DESIGNED FOR AGRICULTURAL MACHINERY Sistema azionato da un movimento di “Va’ e vieni” di un componente della macchina. IL SISTEMA E’ STATO STUDIATO PER ESSERE APPLICATO PRINCIPALMENTE NELLE MACCHINE AGRICOLE COME ROTOPRESSE PER BALLE TONDE O QUADRE, RACCOGLITRICI E PER TUTTE LE MACCHINE CHE HANNO UN PERSISTENTE PROBLEMA DI LUBRIFICAZIONE PROTEGGE LE PARTI CRITICHE IN MOVIMENTO The system is operated by mean of a machine component movement ...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.