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Iron and steel industry

Iron and steel industry

Iron and steel industry

Product catalog summary
Overview of Applications: The document discusses the use of IKEUCHI spray nozzles in the iron and steel industry, focusing on energy-saving humidification systems and their impact on humidity levels and temperature control. Low humidity, especially in winter, increases error rates.
Problems in Iron and Steel Making Processes: Key issues include dust suppression, blowing, absorption, washing, cooling, and descaling. Effective spray cooling depends on fog, target, environment, and medium. Uniform spray distribution is crucial for cooling steel slabs.
Secondary Cooling for Continuous Casting Machine: The DOVEA pneumatic spray nozzle offers a large turndown ratio, allowing for varied spray capacities without changing the nozzle. It maintains strong cooling performance with low air consumption and features a less clogging structure for uniform cooling.
Efficiency of Fog Cooling: Fog cooling is more efficient than air cooling due to better evaporation control. IKEUCHI uses CFD simulations to optimize nozzle selection and control systems for complete evaporation.
GSIM II Series: These fine fog pneumatic spray nozzles are used for efficient gas cooling and pollution control, offering large spray capacity and fine fog spray. They reduce construction and maintenance costs due to smaller installation requirements.
BRASIKAN® Series: Designed for degreasing, rinsing, and pickling on steel surfaces, these nozzles increase productivity, simplicity, quality, and reduce costs.
BIM Series: These nozzles provide fine atomization for cooling steel sheets and flue gas, available in various spray patterns and angles, ensuring uniform spray distribution and minimizing clogging.
Dust Suppression: Dust can be suppressed by wetting or fogging, with advantages including low cost, improved environment, and easy maintenance. Various nozzle series are available for different applications.
VVEP Series: Used for cooling plates and rolls in hot strip mills, these nozzles ensure even distribution and are made of full metal for durability.
For further inquiries, contact IKEUCHI Europe B.V.
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Catalog excerpts

Iron and steel industry-1

IRON AND STEEL INDUSTRY ENERGY-SAVING SPRAY NOZZLES

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Iron and steel industry-2

IRON AND STEEL INDUSTRYI IKEUCHI SPRAY NOZZLES FOR IRON AND STEEL MAKING PROCESSES PROBLEMS DURING THE IRON AND STEEL MAKING PROCESSES OVERVIEW OF APPLICATIONS OFIKEUCHI SPRAY NOZZLES FOR IRON AND STEEL DUST SUPPRESSION Humidity level influenced by outside air conditions Temperature controlled by HVAC system Error rate increases when the humidity level is low, especially during winter season IRON AND STEEL INDUSTRY SECONDARY COOLING FOR CONTINOUS CASTING MACHINE The effect of spray cooling depends on the fog, the cooling target, the environment and the cooling medium. For the secondary cooling...

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Iron and steel industry-3

IRON AND STEEL INDUSTRYI SECONDARY COOLING FOR CONTINOUS CASTING MACHINE AKIMIST® “E” DOVEA SERIES LARGE TURNDOWN RATIO DOVEA is a pneumatic spray nozzle solution with compressed air. It can generate a large range of spray capacity without changing the spray angle. IRON AND STEEL INDUSTRY WHY IS COOLING WITH FOG MORE EFFICIENT THAN WITH AIR? The conventional way to cool down exhast gas during iron and steel production is by extracting the outside air and mixing it with the exhaust gas to clean. However, as the air has a lower cooling capability, the cooling effect is inefficient. Furthermore,...

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Iron and steel industry-4

IRON AND STEEL INDUSTRY GSIM II SERIES - FINE FOG PNEUMATIC SPRAY NOZZLES FOR GAS COOLING USED FOR POLLUTION CONTROL, THE GSIM II SERIES NOZZLE COMBINES A LARGE SPRAY CAPACITY WITH A FINE FOG SPRAY IRON AND STEEL INDUSTRY SURFACE FINISH BRASIKAN® SERIES FOR DEGREASING, RINSING AND PICKLING ON THE SURFACE OF STEEL PLATES OF 50 UM (MEAN DROPLET DIAMETER MEASURED BY LASER DOPPLER METHOD) Efficient gas cooling nozzle: Gas cooling before bag-filter or turbine Cooling refractories of torpedo car, heating furnace and converter, befoe maintenance Cooling flue gas from electric furnace, converter, sinter...

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Iron and steel industry-5

IRON AND STEEL INDUSTRY IRON AND STEEL INDUSTRY SMALL CAPACITY FINE FOG PNEUMATIC NOZZLE AIR NOZZLES - TAIFU JET SERIES FOR BLOWING OFF DURING THE SURFACE FINISH PROCESS With a mean droplet diamter of 100 µm or less (measured by Laser Doppler method), the BIM series nozzle produces a fine atomization suitable for: C Cooling steel sheet before top roll after galvaniizing line (CCL) Soft cooling of steel Cooling flue gas from electric furnace, converter, sinter plant etc. Minimizing the spangle treatment at the CGL Cooling steel plates after coating and drying at the continous coating line (CCL)...

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Iron and steel industry-6

IRON AND STEEL INDUSTRY DUST SUPPRESSION IRON AND STEEL INDUSTRY VVEP SERIES FOR COOLING OF PLATES AND ROLLS IN HOT STRIP MILLS Suppressing or containing dust can be done by either lightly wetting the substance you wish to contain, or by fogging. When suppressing dust by spraying water, our fogging units spray small water droplets the same size as dust particles. These water droplets collide with the dust particles mid air and weigh them to the ground. EVEN DISTRIBUTION NOZZLE MADE IN FULL METAL, FOR ROLL COOLING AT THE ROUGH ROLLING AND FINISH ROLLING With a mean droplet diamter of 100 µm or...

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