The key to solve problems in manufacturing facilities: Productivity and quality improvement, cost reduction, better work environment ... There are so many challenges we are facing today. If you are not sure where to begin, start by reviewing the usage of air and its effectiveness. New air nozzles can help improve operational efficiency and reduce operating costs. We have a large lineup of air nozzles that provide a high and even blow impact, feature low operating noise, and save on air consumption while delivering a high volume of air. We look forward to helping you select the optimal nozzles...
Open the catalog to page 2CONTENTS Page Case Study 1: Review of Air Nozzles 03 Case Study 2: Automation / Utilizing Blower Air 05 Examples of Air Nozzle Usage 08 IKEUCHI Air Nozzle Lineup 09 Nozzles that use compressed air ■ FLAT JET ■ TAIFUJet® TF-F2411_ ■ TAIFUJet® TF-FS4213 ■ TAIFUJet® TF-F4216 ■ TAIFUJet® TF-F5019 ■ TAIFUJet® TF-F12121_ I HF23 ■ TAIFUJet® TF-PF26 I TAIFUJet® TF-PF with detachable nozzle tips 29 ■ ROUND JET ■ TAIFUJet® TF-R32 ■ TAIFUJet® TF-M5R35 ■ CCP-A37 ■ slit jet I VZ39 ■ SLNHA-H42 ■ SLNHA-NA45 ■ air amplifier I EJA48 ■ air blow gun ITF-GUN 53 Nozzles that use blower air FLAT JET ■ TAIFUJet® TF-BF4255...
Open the catalog to page 3Switch to Energy-saving, High Impact Air Nozzles Energy savings* To increase the blow effect, it is important to provide a uniform air stream impact, making an even distribution across the area. An efficient air blow utilizes air and electric power without waste while reducing operating costs. Single-hole nozzles 44 pcs. Total air consumption: 17,600 L/min, Normal (equivalent to compressor energy consumption of 100 kWh) 20,700 L/min, Normal (equivalent to compressor energy consumption of 55 kWh) The first step in solving review and Noise Reduction Sound level change and sound pressure ratio Change...
Open the catalog to page 4Total annual cost savings approx. Single hole nozzle Air consumption (L/min, Normal) per piece Number of nozzles used Electricity cost per year** **Calculated with an annual operating time of 2,000 hours (approx. 8 hours/day) and an electricity rate of JPY17 (USD0.17)/kWh. the problem — upgrade the air nozzles. Our sales representatives carefully identify each customer's needs through meetings and on-site visits before proposing the best solution based on our extensive experience. *Results may vary depending on the conditions. 04
Open the catalog to page 5Increased Operating Efficiency and Productivity Through Automation Switching the manual air blow to an automatic sensor-operated air blow allows for a reduction in Blow pressure 0.4 MPa to 0.25 Blow time per piece Reviewing the operation operating Making the Switch from Compressor to Blower Reduces operating costs by approx. We propose cost reductions through the use of blowers to customers who want to dramatically reduce power consumption. *Results may vary depending on the conditions. 05
Open the catalog to page 6moto efficien •ating rs/da' tim prox. 8 hours/day) rate of JPY17 (USD( nsumption is calculated with If the pressure drops, will the air blow effect weaken? The decrease in pressure is compensated by the increase in airflow volume. The air blow effect (blowing impact) does not change.
Open the catalog to page 7Technical Information Noise Level Measurement Blowing Pattern Measurement Noise levels are generally measured at three points A, B, and C, at a distance of 1,000 mm from the nozzle. The nozzle is installed at a height of 1,000 mm. Noise levels in this catalog were measured at a point B. Blowing air spread is measured at 100 mm from the nozzle orifice. The blowing width can be used as a guide for spacing nozzles. The shape of the blow pattern is generally closer to a circle as the distance from the nozzle increases. Blowing width w Measuring device Slit length (Blowing width w) Blowing Impact...
Open the catalog to page 8Examples of Air Nozzle Usage ■ Blowing off drying after washing process ■ Prevent double feeding of steel plates during vacuum conveying ■ Sorting and rejection (blow-off) of defective ■ Blow-off drying of cans after cleaning, ■ Blow-off dust/water under high temperatures ■ Blow-off dust before paint/coating process ■ Edge wiper for steel surface treatment ■ Installation in tight places or space-restricted ■ Blow-off water from shaped steel ■ Pinpoint cooling of molded plastic products (Blow-off drying)
Open the catalog to page 9IKEUCHI Air Nozzle Lineup Type Product photo Air supply Main material Weight Max. operating pressure Max. temperature Noise level at 0.3 MPa*1 Air consumption at 0.3 MPa*1 Compressor Compressor Compressor • Low noise level • Powerful, high impact air stream Low noise level High volume and powerful air flow • Targeted, high impact solid air stream Air supply Main material Weight Max. operating pressure Max. temperature Noise level at 0.3 MPa Air consumption at 0.3 MPa Features Compressor S303 405-2,370 g 0.6 MPa *3 83 dBA or less 150-750 NL/min Air amplifying nozzle Applicable for powder transfer...
Open the catalog to page 10656-1,733 NL/min at 0.05 MPa • Long slit nozzle • Uniform impact distribution Compressor S304 4.6-12.0 kg 0.1 MPa *3 *3 545-2,881 NL/min at 0.05 MPa • No need to adjust slit opening after maintenance Blower S304 1.9-7.4 kg 30 kPa [0.03 MPa] *3 90 dBA at 20 kPa*4 970-5,730 NL/min at 5 kPa • Long slit nozzle using blower air • Minimal air use Compressor S303 44 g or 73 g 0.65 MPa *3 70-94 dBA 154-1,122 NL/min Tip replaceable Wide-angle flat blow pattern Possible to use steam • Low cost, suitable for mass use • Suitable for use in tight spaces Type of Nozzle Orifices ▼ Nozzle orifices are arranged...
Open the catalog to page 1124 mm wide compact flat jet Compressed air ● This ultra compact air booster nozzle (24 mm wide, 30mm long) is suitable for applications where flat blowing is required in tight spaces. ● The unique design creates a uniform and efficient air flow distribution. ● It produces a powerful, high impact air stream, while saving energy. ● Low noise level. ● Suitable for smaller equipment and cost reduction. Blow pattern ■1/8M TF-F 24-8-010 PPS-IN Ø3.2 (Mounting hole) Pipe conn. size Adhesive is used for assembly of some parts. Blowing Pattern
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