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Air Nozzle Catalog

Air Nozzle Catalog
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Air Nozzle Catalog

Product catalog summary
Overview: The document is a catalog from IKEUCHI, detailing their range of air nozzles designed for industrial applications. It emphasizes the importance of efficient air usage in manufacturing to improve productivity, reduce costs, and enhance the work environment.
Key Sections:
  • Case Studies: Two case studies are presented. The first reviews air nozzles, and the second discusses automation and the use of blower air to enhance efficiency.
  • Technical Information: This section provides detailed specifications and examples of air nozzle usage, including materials and thread types.
  • Product Lineup: The catalog lists various types of nozzles, such as Flat Jet, Round Jet, Slit Jet, Air Amplifier, and Air Blow Gun, each with specific models like TAIFUJet® series.
  • Benefits of New Nozzles: Highlights include energy savings, noise reduction, and improved air blow impact, which contribute to operational efficiency and cost reduction.
  • Conversion of Units: A section dedicated to unit conversion for ease of understanding and application.
Data and Analysis:
  • Energy and Cost Savings: Switching to TAIFUJet® nozzles can significantly reduce air consumption and electricity costs, with potential savings of up to 45% in energy and a 15 dBA reduction in noise levels.
  • Automation Benefits: Automating air blow processes can reduce operating costs by approximately 66% and improve blow speed by 62%.
  • Environmental Impact: The document discusses the reduction in CO2 emissions and power consumption when using blower-type nozzles compared to compressor types.
Conclusion: IKEUCHI's air nozzles are positioned as solutions for enhancing manufacturing efficiency, reducing costs, and improving environmental impact. The catalog provides comprehensive information to help customers select the optimal nozzles for their specific needs.
Overview: The document provides technical specifications and operational details for TAIFUJet® air booster nozzles, designed for applications requiring flat blowing in confined spaces. These nozzles are available in both plastic (PPS) and metal (S316L and S304) materials, with varying orifice diameters.
Specifications:
  • Materials: Plastic (PPS) and Metal (S316L, S304).
  • Orifice Diameters: 0.8 mm, 1.0 mm, and 1.2 mm (0.8 mm and 1.2 mm available only in metal).
  • Dimensions: 42 mm wide, 35 mm long for TF-FS42; 50 mm wide, 65 mm long for TF-F50.
  • Weight: Plastic: 9 g, Metal: 38 g for TF-FS42; Metal: 140 g for TF-F50.
  • Max Operating Pressure: Plastic: 0.7 MPa, Metal: 1.0 MPa.
  • Max Temperature: Plastic: 80°C, Metal: 400°C.
Performance:
  • Noise Levels: Varying from 60 dBA to 88 dBA depending on material and pressure.
  • Air Consumption: Plastic: 440 L/min, Metal: 280–630 L/min at 0.3 MPa for TF-FS42; 730 L/min for TF-F50.
  • Blowing Impact: Detailed charts provided for different pressures and orifice diameters.
Design Features:
  • Compact design suitable for tight spaces.
  • Uniform and efficient air flow distribution.
  • Energy-saving with a powerful air stream.
  • Low noise operation.
Ordering Information: Nozzles can be ordered using a specific coding system that includes thread type and orifice diameter codes.
Overview: The document provides technical specifications and operational details for the TAIFUJet® TF-F121, a 21 mm wide flat jet air nozzle designed for applications requiring wide laminar blowing. It highlights the nozzle's design, performance characteristics, and usage guidelines.
Specifications:
  • Blowing Width: 121 mm
  • Air Pressure Range: 0.1 to 0.5 MPa
  • Max Operating Pressure: 0.7 MPa (100 psi)
  • Max Temperature: 80°C (170°F)
  • Material: PPS
  • Weight: 62 g
  • Pipe Connection Size: R3/8
Performance Characteristics:
  • Air Consumption: 1,250 L/min at 0.3 MPa
  • Noise Level: 82 dBA at 0.3 MPa
  • Blowing Impact: Effective flat blow through 46 orifices
Design Features:
  • Uniform and efficient air flow distribution
  • Energy-saving with a powerful, high-impact air stream
  • Low noise level operation
Operating Range: The nozzle operates effectively within a specified range of air pressure and temperature, with a blue-colored area in the provided diagrams indicating the optimal operating range.
Additional Models: The document also mentions other models like HF 7-012, HF 14-010, and HF 19-010, which vary in the number of orifices and dimensions, offering different air consumption and noise levels.
Ordering Information: The document provides a coding system for ordering specific nozzles, indicating the thread type and material options.
Overview: This document provides detailed specifications and performance data for various nozzle assemblies used in compressed air systems. It includes information on capacity codes, pressure levels, noise levels, and air consumption rates.
Specifications:
  • Capacity Codes: 150, 550, 1130, indicating different performance levels.
  • Pressure Levels: Ranges from 0.1 MPa to 0.5 MPa.
  • Noise Levels: Vary by capacity code, with measurements taken at 1,000 mm distance.
  • Materials: Options include stainless steel (S304) and PVC, with customizable lengths.
  • Pipe Connection Sizes: Available in R1/4 and R3/8 for male and female threads.
Performance Data:
  • Air Consumption: Detailed for each capacity code and pressure level, with values provided in L/min.
  • Blowing Impact Distribution: Illustrated for different capacity codes at various pressures, showing impact at 100 mm below the nozzle orifice.
Design and Construction:
  • Body and Components: Made from S304 stainless steel, with specific bolt and O-ring specifications.
  • Dimensions: Slit lengths range from 530 mm to 1,400 mm, with slit openings of 0.1 mm to 0.2 mm.
  • Weight: Varies by material, with PVC options weighing 1.5–4.0 kg and metal options 5.0–12.0 kg.
Ordering Information: Includes a coding system for specifying nozzle configurations, such as slit length, material, and number of inlets.
Recommendations:
  • Ensure compatibility with existing systems by verifying pipe connection sizes and pressure requirements.
  • Consider noise levels in application environments to maintain acceptable working conditions.
  • Utilize the customizable length options to fit specific installation needs.
Overview: The document provides detailed specifications and features of various air booster nozzles, focusing on their design, performance, and material composition. These nozzles are designed to deliver efficient air flow with reduced energy consumption and noise levels.
Specifications: The air booster nozzles are available in different configurations, including flat and round jet patterns. They are designed to operate at a maximum pressure of 100 kPa and temperatures up to 80°C for plastic models and 150°C for metal models. The nozzles are constructed from materials such as PPS, HTPVC, and aluminum, ensuring durability and performance.
Performance: The nozzles provide a high-impact air stream that reduces energy consumption by two-thirds compared to traditional compressed air nozzles. They offer uniform air flow distribution with low noise levels, making them suitable for confined spaces.
Design and Materials: The nozzles feature a unique design that allows for customizable blow coverage, with lengths adjustable in multiples of 42 mm. The materials used include PPS for nozzle tips and HTPVC for pipe headers, with optional components available in S304 stainless steel.
Applications: These nozzles are ideal for use with blowers in various industrial applications, providing efficient air flow for tasks such as cooling, drying, and cleaning. The compact design allows for installation in tight spaces, and the nozzles are available in both plastic and metal versions.
Key Features: - Energy-efficient design with reduced noise levels. - Customizable blow coverage up to 1,596 mm. - Durable construction with high-temperature resistance. - Suitable for installation in confined spaces.
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Catalog excerpts

Air Nozzle Catalog-2

The key to solve problems in manufacturing facilities: Productivity and quality improvement, cost reduction, better work environment ... There are so many challenges we are facing today. If you are not sure where to begin, start by reviewing the usage of air and its effectiveness. New air nozzles can help improve operational efficiency and reduce operating costs. We have a large lineup of air nozzles that provide a high and even blow impact, feature low operating noise, and save on air consumption while delivering a high volume of air. We look forward to helping you select the optimal nozzles...

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Air Nozzle Catalog-3

CONTENTS Page Case Study 1: Review of Air Nozzles 03 Case Study 2: Automation / Utilizing Blower Air 05 Examples of Air Nozzle Usage 08 IKEUCHI Air Nozzle Lineup 09 Nozzles that use compressed air ■ FLAT JET ■ TAIFUJet® TF-F2411_ ■ TAIFUJet® TF-FS4213 ■ TAIFUJet® TF-F4216 ■ TAIFUJet® TF-F5019 ■ TAIFUJet® TF-F12121_ I HF23 ■ TAIFUJet® TF-PF26 I TAIFUJet® TF-PF with detachable nozzle tips 29 ■ ROUND JET ■ TAIFUJet® TF-R32 ■ TAIFUJet® TF-M5R35 ■ CCP-A37 ■ slit jet I VZ39 ■ SLNHA-H42 ■ SLNHA-NA45 ■ air amplifier I EJA48 ■ air blow gun ITF-GUN 53 Nozzles that use blower air FLAT JET ■ TAIFUJet® TF-BF4255...

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Air Nozzle Catalog-4

Switch to Energy-saving, High Impact Air Nozzles Energy savings* To increase the blow effect, it is important to provide a uniform air stream impact, making an even distribution across the area. An efficient air blow utilizes air and electric power without waste while reducing operating costs. Single-hole nozzles 44 pcs. Total air consumption: 17,600 L/min, Normal (equivalent to compressor energy consumption of 100 kWh) 20,700 L/min, Normal (equivalent to compressor energy consumption of 55 kWh) The first step in solving review and Noise Reduction Sound level change and sound pressure ratio Change...

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Air Nozzle Catalog-5

Total annual cost savings approx. Single hole nozzle Air consumption (L/min, Normal) per piece Number of nozzles used Electricity cost per year** **Calculated with an annual operating time of 2,000 hours (approx. 8 hours/day) and an electricity rate of JPY17 (USD0.17)/kWh. the problem — upgrade the air nozzles. Our sales representatives carefully identify each customer's needs through meetings and on-site visits before proposing the best solution based on our extensive experience. *Results may vary depending on the conditions. 04

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Air Nozzle Catalog-6

Increased Operating Efficiency and Productivity Through Automation Switching the manual air blow to an automatic sensor-operated air blow allows for a reduction in Blow pressure 0.4 MPa to 0.25 Blow time per piece Reviewing the operation operating Making the Switch from Compressor to Blower Reduces operating costs by approx. We propose cost reductions through the use of blowers to customers who want to dramatically reduce power consumption. *Results may vary depending on the conditions. 05

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Air Nozzle Catalog-7

moto efficien •ating rs/da' tim prox. 8 hours/day) rate of JPY17 (USD( nsumption is calculated with If the pressure drops, will the air blow effect weaken? The decrease in pressure is compensated by the increase in airflow volume. The air blow effect (blowing impact) does not change.

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Air Nozzle Catalog-8

Technical Information Noise Level Measurement Blowing Pattern Measurement Noise levels are generally measured at three points A, B, and C, at a distance of 1,000 mm from the nozzle. The nozzle is installed at a height of 1,000 mm. Noise levels in this catalog were measured at a point B. Blowing air spread is measured at 100 mm from the nozzle orifice. The blowing width can be used as a guide for spacing nozzles. The shape of the blow pattern is generally closer to a circle as the distance from the nozzle increases. Blowing width w Measuring device Slit length (Blowing width w) Blowing Impact...

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Air Nozzle Catalog-9

Examples of Air Nozzle Usage ■ Blowing off drying after washing process ■ Prevent double feeding of steel plates during vacuum conveying ■ Sorting and rejection (blow-off) of defective ■ Blow-off drying of cans after cleaning, ■ Blow-off dust/water under high temperatures ■ Blow-off dust before paint/coating process ■ Edge wiper for steel surface treatment ■ Installation in tight places or space-restricted ■ Blow-off water from shaped steel ■ Pinpoint cooling of molded plastic products (Blow-off drying)

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Air Nozzle Catalog-10

IKEUCHI Air Nozzle Lineup Type Product photo Air supply Main material Weight Max. operating pressure Max. temperature Noise level at 0.3 MPa*1 Air consumption at 0.3 MPa*1 Compressor Compressor Compressor • Low noise level • Powerful, high impact air stream Low noise level High volume and powerful air flow • Targeted, high impact solid air stream Air supply Main material Weight Max. operating pressure Max. temperature Noise level at 0.3 MPa Air consumption at 0.3 MPa Features Compressor S303 405-2,370 g 0.6 MPa *3 83 dBA or less 150-750 NL/min Air amplifying nozzle Applicable for powder transfer...

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Air Nozzle Catalog-11

656-1,733 NL/min at 0.05 MPa • Long slit nozzle • Uniform impact distribution Compressor S304 4.6-12.0 kg 0.1 MPa *3 *3 545-2,881 NL/min at 0.05 MPa • No need to adjust slit opening after maintenance Blower S304 1.9-7.4 kg 30 kPa [0.03 MPa] *3 90 dBA at 20 kPa*4 970-5,730 NL/min at 5 kPa • Long slit nozzle using blower air • Minimal air use Compressor S303 44 g or 73 g 0.65 MPa *3 70-94 dBA 154-1,122 NL/min Tip replaceable Wide-angle flat blow pattern Possible to use steam • Low cost, suitable for mass use • Suitable for use in tight spaces Type of Nozzle Orifices ▼ Nozzle orifices are arranged...

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Air Nozzle Catalog-12

24 mm wide compact flat jet Compressed air ● This ultra compact air booster nozzle (24 mm wide, 30mm long) is suitable for applications where flat blowing is required in tight spaces. ● The unique design creates a uniform and efficient air flow distribution. ● It produces a powerful, high impact air stream, while saving energy. ● Low noise level. ● Suitable for smaller equipment and cost reduction. Blow pattern ■1/8M TF-F 24-8-010 PPS-IN Ø3.2 (Mounting hole) Pipe conn. size Adhesive is used for assembly of some parts. Blowing Pattern

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.