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Pilotes

Pilotes
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Pilotes

Product catalog summary
Introduction
IKA® is a leading manufacturer of process equipment and laboratory technology, offering a wide range of products from laboratory stirrers to large-scale production machines, ensuring a seamless transition from lab to production.
Quality Assurance
All IKA® products undergo rigorous quality testing to ensure easy integration into customer plants.
Product Development and Transition
IKA® provides high-duty systems for both laboratory and production, facilitating smooth transitions of formulations and technologies. Pilot systems help determine process technology, machine size, energy requirements, and raw material quality.
Key Products
  • Agitators: Designed for stirring between laboratory and production volumes, ideal for synthesis and mixing.
  • Batch Dispersing Machines: Suitable for emulsions and fine suspensions, offering high product recirculation with low energy demand.
  • Inline Dispersing Machines: Continuous mixing, emulsifying, and suspending with a unique design for various operations.
  • Laboratory Reactors and Pilot Plants: Functional as industrial batch systems, allowing for comprehensive product development.
Technical Specifications
  • Midi MR 1 Digital: For mixing up to 50 liters, with a rotational speed range of 0-1,000 rpm.
  • Maxi MR 1 Digital: For mixing up to 150 liters, with a rotational speed range of 0-6,000 rpm.
  • RW 28 Digital: Suitable for highly viscous applications up to 80 liters.
  • RW 47 Digital: For intensive mixing up to 200 liters.
Advanced Dispersing Machines
  • T 65 Basic and Digital: Powerful dispersing instruments for volumes from 2 to 50 liters, with fixed and variable speed options.
  • ULTRA-TURRAX® UTC: High-efficiency dispersion machines for emulsions and suspensions, suitable for open and closed vessels.
Inline Dispersing Machines
IKA® inline machines offer continuous mixing processes, saving time and resources while maintaining product quality. They are adaptable for laboratory and pilot mixing systems.
Technical Specifications
  • Pressure and Speed: Machines operate under a pressure of up to 10 bar with rotational speeds ranging from 3,170 to 13,789 rpm. Circumferential speeds vary between 9.4 to 41 m/s.
  • Flow Capacity: The flow capacity for water (H2O) is approximately 500 l/h for certain models, with variations depending on the module used.
  • Dimensions and Weight: Dimensions range from 450 x 250 x 350 mm to 425 x 250 x 900 mm, with weights between 36 kg and 53 kg.
  • Power and Frequency: Power ranges from 1.5 kW to 4 kW, with a frequency range of 20 – 87 Hz.
Machine Features
  • IKA® magic LAB® 2000/03: A small inline dispersing laboratory machine for emulsions and suspensions, featuring a double-walled working chamber and stainless steel contact parts.
  • IKA® LABOR-PILOT 2000/04: An inline dispersing machine with upscale possibilities, featuring a three-phase asynchronous motor and PTFE shaft seal.
  • IKA® PROCESS-PILOT 2000/04: Suitable for vacuum/pressure operations, equipped with a double mechanical seal and capable of using the CMS module for powder suction.
Modules and Applications
  • DISPAX-REACTOR® DR: For manufacturing fine emulsions and suspensions.
  • Colloid Mill MK: For wet milling and production of colloidal solutions.
  • Cone Mill MKO: Similar to MK, with abrasion-resistant coating for finer suspensions.
  • MHD Module: For continuous mixing and dispersion of powders in liquids.
  • CMS Module: For suction of solids into fluids, ensuring lump-free processing.
High Pressure Homogenizer (HPH 2000/04)
  • Technical Data: Operates at a maximum homogenizing pressure of 2,000 bar, with a flow rate of 3 to 6 l/h.
  • Features: Equipped with stainless steel contact parts, variable speed control, and available in GMP-compliant versions.
Master Plant MP 10
  • Features: Designed for mixing and dispersing, with a patented dispersing machine for high-quality emulsions.
  • Technical Data: Supports a useful volume of 1.5 – 10 l, with a maximum process temperature of 150 °C and a working vacuum/pressure of 10 mbar / 2.5 bar.
IKA® Laboratory Reactors
  • LR-2.ST: Modular design for chemical reactions, mixing, and homogenizing processes.
  • LR 1000: Basic and control packages available, suitable for stirring, heating, cooling, and temperature control.
IKA® magic PLANT
  • Versatility: Ideal for batch-wise mixing, homogenizing, and emulsifying, with a modular design for various operations.
  • Technical Data: Supports a maximum temperature of 150 °C and a working pressure range of -1 to 2.5 bar.
magic PLANT Series
  • magic PLANT basic: Designed for perfect mixing and homogenizing of liquids and pastes, featuring a tiltable double jacketed and insulated vessel. It offers optional ULTRA-TURRAX® T25 for emulsions and suspensions.
  • magic PLANT inline: Focuses on advanced dispersing technology for stable emulsions and suspensions, utilizing a rotor-stator system for product circulation.
  • magic PLANT powder: Provides efficient and gentle mixing with a special powder agitator, featuring an inclined working position for improved mixing and drying results.
IKA® Pilotina Milling Systems
  • IKA® Pilotina MU: A universal 2-in-1 mill for dry products, offering adjustable circumferential speed for optimal milling processes.
  • IKA® Pilotina MC: A cutting mill system ideal for disintegrating smooth, sticky, or fibrous materials, ensuring excellent milling quality and easy cleaning.
  • IKA® Pilotina MI: An impact milling system suitable for hard and brittle materials, allowing precise adjustment of final particle fineness.
Technical Specifications
  • Motor power ranges from 1.5 kW to 3 kW, with speed ranges and capacities varying by model.
  • Dimensions and weight are specified for each model, ensuring suitability for various industrial applications.
Contact Information
The document provides contact details for IKA® offices worldwide, including locations in China, India, Malaysia, USA, Brazil, Korea, and Japan, as well as their headquarters in Germany.
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Catalog excerpts

Pilotes-2

Welcome to the IKA® group IKA®-Werke GmbH & Co. KG in Staufen, Germany can now look back on a century of history. IKA® is a leading manufacturer for process equipment as well as in laboratory and analyzing technology with worldwide subsidiaries. The product range of the three business fields leads from the laboratory stirrer over analyzing equipment to production size machines for dispersing, stirring and kneading up to complex, individually designed plants. IKA® Pilots connect your lab with the large-scale production. IKA® ensures a seamless transition from product development to mass production...

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Pilotes-3

| Where the industry‘s future begins Executed in IKA® quality Every single IKA® product is submitted to a final product quality test before it leaves our facility. An operational test and complete inspection ensures that every machine will be easily integrated into the customer’s plant.

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Pilotes-4

Why IKA® pilots make you rise to the top. New products and formulations being developed in laboratories all over the world carry the IKA® signature. When it comes to subsequent production, IKA® highduty systems are once again in use on the front line. Additionally IKA® offers a one-stop, smooth transition of formulations and technologies from laboratory to the large-scale production, thereby confirming pilot systems as an indispensable link. Results acquired in the laboratory, translate from process and recipe development to production scale in a consistently reliable manner. IKA® pilots allow...

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Pilotes-5

IKA® Pilots | Contents Agitators Reliable helpers get things moving in the test center IKA® stirrers, designed for the stirring of volumes between laboratory and production amounts, are ideal for speeding up solution processes, for synthesis, temperature exchanges within the medium and the mixing of easily mixable liquids and solids. Batch dispersing machines Efficient processes for every approach IKA® batch dispersers are used for applications where conventional stirring is just not enough. For example, when it comes to emulsions and fine suspensions. Thanks to the built-in rotorstator system,...

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Pilotes-6

IKA® Pilots | Magnetic stirrers Magnetic stirrers series MR 1 Powerful magnetic stirrer without heating. Casing and bottom plate made of stainless steel. Infinitely adjustable speed. Magnetic stirring bar IKAFLON® 50 included. Midi MR 1 digital Technical data Power supply Rotational speed range Speed display Set-up plate dimensions Maxi MR 1 digital Technical data Power supply Rotational speed range Speed display Set-up plate dimensions

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Pilotes-7

IKA® Pilots | Overhead stirrers RW 28 digital Powerful, mechanically controlled laboratory stirrer designed for highly viscous applications for quantities up to 80 l (H2O). RW 28 digital Technical data Power supply Motor power Max. torque at stirring shaft Package includes R 271 Boss head clamp R 271 Boss head clamp RW 47 digital Extremely powerful, mechanically controlled laboratory stirrer designed for highly viscous applications for quantities up to 200 l (H2O). It is suitable for intensive mixing for use in laboratories and test centers. RW 47 digital Technical data Power supply Motor rating...

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Pilotes-8

IKA® Pilots | Agitators RKG-00-Bo 0,25 kW ATEX for batches up to 80 l (H2O) Agitators IKA® TURBOTRON® RKG-00-Bo Powerful, mechanically controlled agitators for intensive mixing with approval for use in Ex-Zone 1 (2G), temperature class T3 acc. to the ATEX 95 directive. Suitable for open or pressureless vessels. Exchangeable stirring tools. *Cables not included in the delivery. RKG-00-Bo 0,25 kW ATEX Technical data Power supply Motor power Torque at stirring shaft: at 20 − 600 rpm at 1200 rpm Rotational speed range Package includes R 271 Boss head clamp Stirrer shaft protection Ex-protected design...

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Pilotes-9

IKA® Pilots IKA® Pilots IKA® Pilots connect your lab with the large-scale production. IKA® ensures a seamless transition from product development to mass production by offering an equipment series where the same machine can handle both small and large capacities. The magic LAB®, LABOR-PILOT and PROCESS-PILOT machines are perfectly suited for the optimization of product recipes and process parameters. IKA® pilot system Master Plant has batch capacities of 10, 25 and 50 litres. It is designed for mixing and dispersing processes, and provides effective suction of solid and liquid additives.

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Pilotes-10

IKA® batch dispersing machines Dispersing machines are ideal for materials that cannot be mixed. What a stirrer could not mix in hours, can be dispersed in just a few minutes with a batch disperser. The effectiveness of IKA® dispersing machines is based on the rotor-stator principle. The rotor's high circumferential speed creates the shear forces, which are required by solid particles or liquid drops to lead to their reduction. This is how emulsions and suspensions are created. IKA® offers dispersing machines for batches from 2 l up to 500 l with matching stands and optimal accessories. T 65...

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Pilotes-11

T 65 digital ULTRA-TURRAX® Extremely powerful dispersing instrument for volumes from 2 − 50 l (H2O) with digital speed display for the use in typical test centers. It offers a wide speed range from 1,000 – 9,500 rpm that enables users to work at high circumferential speeds even with small rotor diameters. Three rotor-stator configurations guarantee a wide range of applications. Reproducible operations due to constant speed even with changes in viscosities. T 65 digital Technical data Power supply Motor rating input/output Speed range Dispersing tool Speed control Noise without element Package...

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Pilotes-12

Dispersing / Stirring IKA® is the world leader in designing and manufacturing of high shear mixers and systems. IKA® produces a full range of mixers from laboratory to production scale. Our high shear mixers and dispersers feature our proven rotor-stator designs that are used in thousands of chemical, food, pharmaceutical and cosmetic companies. The machines are designed to withstand the most demanding applications and provide ultimate flexibility for your application needs. Rotor-Stator System The best in dispersing technology

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All IKA catalogs and technical brochures

  1. Centrifuges

    6  Pages

  2. IKA G-L

    4  Pages

  3. Calorimeters

    19  Pages

  4. IKA MATRIX

    4  Pages

  5. VACSTAR

    4  Pages

  6. Starvisc

    4  Pages

  7. IKA [scale]

    2  Pages

  8. IKA Oven 125

    6  Pages

  9. IKA myPlate

    2  Pages

  10. Dry Mills

    21  Pages

Archived catalogs

  1. Shakers

    35  Pages

  2. Installations

    25  Pages

  3. IKA magic PLANT

    13  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.