IKA magic PLANT
13Pages

designed to work perfectly The most versatile Laboratory Reactor:

magic PLANT /// The innovative laboratory-scale process plant, ideal for any industry 4 The magic PLANT gives you a competitive edge by bringing your products to market faster in the cosmetics, food and pharmaceutical industries. With the magic PLANT, we offer the ultimate in versatility. It is a modular, laboratory-scale process system that can be used for batch and inline processes as well as for powder mixing and drying. The magic PLANT is ideal for emulsifying, mixing and dispersing liquids with liquids, solids with liquids, wet milling, and for the mixing and drying of powders. It is...

From laboratory to production /// Reliable scale-up The magic PLANT was developed for laboratory-scale simulations of the IKA process plants, SPP and MP as well as for small-scale product requirements. Once a satisfactory result has been achieved at the laboratory level, the application can be scaled accurately for larger quantities. Since the IKA magic PLANT was designed with the same process parameters as the industrial-scale process plants, we can ensure a reliable and seamless transition from laboratory to full production. These identical process parameters are also beneficial when...

magic PLANT basic /// The starter package for all options The magic PLANT basic is the standard process plant execution. It is used for mixing and dispersing a wide range of products and can process media with viscosities up to 100,000 mPas. The ingredients are mixed in the vessel by means of the stirring tools. Anchor and propeller stirrers are included in the magic PLANT basic package. SIGHT GLASS ULTRA-TURRAX T25 (optional): for emulsifying, homogenizing or reducing particle size small sight glass (process illumination), large sight glass (process observations), manometer (display of...

FEED ADDITIVES THROUGH THE LID INJECTOR OR ADD DIRECTLY TO THE VESSEL Depending on quantities and application requirements, the materials can either be added through the lid injectory or by opening the lid and adding the contents directly to the vessel. To enable adding material directly to the vessel, the vessel lid can manually be pivoted to the side. PRODUCT DISCHARGE THROUGH TILTING THE VESSEL OR THROUGH BOTTOM OUTLET The final product can be discharged by completely tilting the vessel, or by opening the bottom discharge outlet. ANCHOR STIRRER The mixing tools are easily exchanged. This...

magic PLANT inline /// The ultimate process system simulation The magic PLANT inline is equipped with an effective and versatile dispersing machine, the IKA magic LAB. The modular high performance magic LAB is mounted to the magic PLANT vessel bottom and is available with seven mixing heads. This enables an easy adaptation to meet the respective mixing application requirements. It can achieve a circumferential speed of up to 40 m/s and can achieve particle sizes that cannot be achieved with conventional batch dispersers. The magic PLANT inline is suitable for homogenizing, emulsifying, wet...

/// Execution examples /// The heart of the magic PLANT inline magic LAB ›› modular structured processing section ›› simple handling ›› inline operation ›› gradual speed setting ›› circumferential speeds of 5 – 40 m/s magic PLANT inline in the construction as a system for the inline powder input with magic LAB module CMX. /// magic LAB modules magic PLANT inline with the DBI module and a hopper. DR module, 2-stage Standard module of the magic PLANT inline. DR module, 3-stage For manufacturing of the finest emulsions and suspensions and for the simulation of single pass processes. UTL module...

magic PLANT powder /// For drying or mixing of solids "The magic PLANT powder is used for mixing and drying of solids, such as powders and small granules. For vacuum-contact-drying the complete vessel is heated, Vapors are removed by means of a vacuum pump. The combination of the spiral agitator and that the vessel can be tilted ensures an optimal mixture and discharge of the product. The end product can be discharged through the bottom outlet or by tilting the vessel." SWIVELING VESSEL COVER The special vessel lid is heated to prevent condensation. Optimized auxiliary ports reduce voided...

/// magic PLANT powder – the little sister of the IKA powder mixer/dryer CM/CD magic PLANT powder Optimal mixing and drying can be achieved by tilting the vessel. magic PLANT powder with spiral agitator The special powder mixer allows for intense radial and tangential mixing. /// Application examples CHEMICAL INDUSTRY ›› Salts ›› Crystals ›› Fine chemicals ›› Suspension separation ›› Thermal drying PAINT AND VARNISH INDUSTRY ›› Metal powder ›› Color pigments FOOD INDUSTRY ›› Tea mixtures ›› Coffee powder products ›› Dry soups ›› Sauces ›› Milk solids PHARMACEUTICAL INDUSTRY ›› separation of...

magic PLANT /// Intelligent accessories /// Intelligent solutions in detail VESSEL COVER WITH CONNECTIONS FOR ›› product addition ›› vacuum / pressure / fixtures ›› ULTRA-TURRAX T 25 (optional) ›› flow breaker ›› PT 100 (optional) ›› additive dosing and a sight glass ›› sight glasses ›› manometer (optional pressure sensor) ›› safety valve PROPELLER ANCHOR STIRRER SPIRAL AGITATOR INTELLIGENT ACCESSORIES FOR YOUR MAGIC PLANT ›› conversion kits; batch to inline ›› easy to exchange mixing tools ›› magic PLANT retrofitting option for existing magic LAB dispersers. ›› condenser ›› distillation...

/// Everything under control /// Multiple uses HOPPERS AND VALVES SPECIFICALLY FOR THE MAGIC PLANT INLINE Hoppers and valves for liquids and solids for direct feed of additives into the dispersing chamber from the magic LAB. GLASS VESSEL The double-walled glass vessel allows you to keep an eye on the process and has the possibility for tempering. The magic PLANT has a double-jacketed mixing vessel and can be heated and cooled. Our water baths and chillers are suitable for this task.