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IKA magic PLANT

IKA magic PLANT
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IKA magic PLANT

Product catalog summary
Overview: The IKA Magic Plant is a versatile laboratory-scale process plant designed for industries such as cosmetics, food, and pharmaceuticals. It offers modularity and flexibility for batch and inline processes, powder mixing, and drying, accommodating viscosities up to 100,000 mPas.
Key Features:
  • Modular design suitable for emulsifying, mixing, dispersing, wet milling, and drying.
  • Capacity of 2 liters, ideal for R&D and small-scale production.
  • Compatible with high viscosity products and offers reliable scale-up from laboratory to production.
Magic Plant Variants:
  • Magic Plant Basic: Standard package for mixing and dispersing with anchor and propeller stirrers.
  • Magic Plant Inline: Equipped with the IKA Magic LAB for high-performance dispersing, suitable for homogenizing and emulsifying.
  • Magic Plant Powder: Designed for mixing and drying solids, featuring a spiral agitator for efficient mixing.
Technical Specifications:
  • Max temperature: 150°C for Basic and Powder, 80/120°C for Inline.
  • Working pressure: -1 to 2.5 bar, up to 5 bar optional.
  • Motor power: 400 W standard, with optional upgrades.
Applications: Suitable for a wide range of industries including chemical, pharmaceutical, cosmetic, food, and electronics, handling products like lotions, creams, sauces, and slurries.
Accessories and Software:
  • Various mixing tools and modules for customization.
  • Labworldsoft® software for automation and control of laboratory processes.
Contact Information: IKA provides global support with contact details for offices in the USA, China, Malaysia, India, Japan, Brazil, and Korea.
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Catalog excerpts

IKA magic PLANT-1

designed to work perfectly The most versatile Laboratory Reactor:

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IKA magic PLANT-2

magic PLANT /// The innovative laboratory-scale process plant, ideal for any industry 4 The magic PLANT gives you a competitive edge by bringing your products to market faster in the cosmetics, food and pharmaceutical industries. With the magic PLANT, we offer the ultimate in versatility. It is a modular, laboratory-scale process system that can be used for batch and inline processes as well as for powder mixing and drying. The magic PLANT is ideal for emulsifying, mixing and dispersing liquids with liquids, solids with liquids, wet milling, and for the mixing and drying of powders. It is suitable...

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IKA magic PLANT-3

From laboratory to production /// Reliable scale-up The magic PLANT was developed for laboratory-scale simulations of the IKA process plants, SPP and MP as well as for small-scale product requirements. Once a satisfactory result has been achieved at the laboratory level, the application can be scaled accurately for larger quantities. Since the IKA magic PLANT was designed with the same process parameters as the industrial-scale process plants, we can ensure a reliable and seamless transition from laboratory to full production. These identical process parameters are also beneficial when planning...

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IKA magic PLANT-4

magic PLANT basic /// The starter package for all options The magic PLANT basic is the standard process plant execution. It is used for mixing and dispersing a wide range of products and can process media with viscosities up to 100,000 mPas. The ingredients are mixed in the vessel by means of the stirring tools. Anchor and propeller stirrers are included in the magic PLANT basic package. SIGHT GLASS ULTRA-TURRAX T25 (optional): for emulsifying, homogenizing or reducing particle size small sight glass (process illumination), large sight glass (process observations), manometer (display of product...

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IKA magic PLANT-5

FEED ADDITIVES THROUGH THE LID INJECTOR OR ADD DIRECTLY TO THE VESSEL Depending on quantities and application requirements, the materials can either be added through the lid injectory or by opening the lid and adding the contents directly to the vessel. To enable adding material directly to the vessel, the vessel lid can manually be pivoted to the side. PRODUCT DISCHARGE THROUGH TILTING THE VESSEL OR THROUGH BOTTOM OUTLET The final product can be discharged by completely tilting the vessel, or by opening the bottom discharge outlet. ANCHOR STIRRER The mixing tools are easily exchanged. This ensures...

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IKA magic PLANT-6

magic PLANT inline /// The ultimate process system simulation The magic PLANT inline is equipped with an effective and versatile dispersing machine, the IKA magic LAB. The modular high performance magic LAB is mounted to the magic PLANT vessel bottom and is available with seven mixing heads. This enables an easy adaptation to meet the respective mixing application requirements. It can achieve a circumferential speed of up to 40 m/s and can achieve particle sizes that cannot be achieved with conventional batch dispersers. The magic PLANT inline is suitable for homogenizing, emulsifying, wet milling...

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IKA magic PLANT-7

/// Execution examples /// The heart of the magic PLANT inline magic LAB ›› modular structured processing section ›› simple handling ›› inline operation ›› gradual speed setting ›› circumferential speeds of 5 – 40 m/s magic PLANT inline in the construction as a system for the inline powder input with magic LAB module CMX. /// magic LAB modules magic PLANT inline with the DBI module and a hopper. DR module, 2-stage Standard module of the magic PLANT inline. DR module, 3-stage For manufacturing of the finest emulsions and suspensions and for the simulation of single pass processes. UTL module Single-stage...

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IKA magic PLANT-8

magic PLANT powder /// For drying or mixing of solids "The magic PLANT powder is used for mixing and drying of solids, such as powders and small granules. For vacuum-contact-drying the complete vessel is heated, Vapors are removed by means of a vacuum pump. The combination of the spiral agitator and that the vessel can be tilted ensures an optimal mixture and discharge of the product. The end product can be discharged through the bottom outlet or by tilting the vessel." SWIVELING VESSEL COVER The special vessel lid is heated to prevent condensation. Optimized auxiliary ports reduce voided space...

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IKA magic PLANT-9

/// magic PLANT powder – the little sister of the IKA powder mixer/dryer CM/CD magic PLANT powder Optimal mixing and drying can be achieved by tilting the vessel. magic PLANT powder with spiral agitator The special powder mixer allows for intense radial and tangential mixing. /// Application examples CHEMICAL INDUSTRY ›› Salts ›› Crystals ›› Fine chemicals ›› Suspension separation ›› Thermal drying PAINT AND VARNISH INDUSTRY ›› Metal powder ›› Color pigments FOOD INDUSTRY ›› Tea mixtures ›› Coffee powder products ›› Dry soups ›› Sauces ›› Milk solids PHARMACEUTICAL INDUSTRY ›› separation of active...

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IKA magic PLANT-10

magic PLANT /// Intelligent accessories /// Intelligent solutions in detail VESSEL COVER WITH CONNECTIONS FOR ›› product addition ›› vacuum / pressure / fixtures ›› ULTRA-TURRAX T 25 (optional) ›› flow breaker ›› PT 100 (optional) ›› additive dosing and a sight glass ›› sight glasses ›› manometer (optional pressure sensor) ›› safety valve PROPELLER ANCHOR STIRRER SPIRAL AGITATOR INTELLIGENT ACCESSORIES FOR YOUR MAGIC PLANT ›› conversion kits; batch to inline ›› easy to exchange mixing tools ›› magic PLANT retrofitting option for existing magic LAB dispersers. ›› condenser ›› distillation set...

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IKA magic PLANT-11

/// Everything under control /// Multiple uses HOPPERS AND VALVES SPECIFICALLY FOR THE MAGIC PLANT INLINE Hoppers and valves for liquids and solids for direct feed of additives into the dispersing chamber from the magic LAB. GLASS VESSEL The double-walled glass vessel allows you to keep an eye on the process and has the possibility for tempering. The magic PLANT has a double-jacketed mixing vessel and can be heated and cooled. Our water baths and chillers are suitable for this task.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.