Special cables
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Catalog excerpts

Special cables - 1

Special cables The following chapter of special cables offers solutions for moving applications going beyond standard energy supply. The constantly growing program of special cables is in response to our customer requirements. At the same time this can be an inspiration for users. igus® can make cables for special applications using many different materials and production processes. Depending to the construction this is already possible from a length of 500 m. Use our comprehensive knowledge about cables plus the experience of 2 billion test cycles that are annually achieved in the company’s chainflex® laboratory. The technical and material details of the CFSP families are documented in data sheets and are available on the internet. The respective web links can be recalled on the summary pages of the CFSP cables. We look forward to hearing about your requirement! chainflex® guarantee As these are special cables for special applications, we ask you to contact us for information on the guaranteed lifetime: Phone +49 2203 9649-800 info@igus.eu

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Special cables - 2

Basic requirements 5 iest • For heavy duty applications • PUR outer jacket • Oil resistant and coolant-resistant • PVC and halogen-free • Notch-resistant • Hydrolysis and microbe-resistant Bend radius Conductor Core insulation Core structure Overall shield e-chain® linear flexible fixed e-chain® linear flexible fixed unsupported gliding 20 m/s2 minimum 12.5 x d minimum 10 x d minimum 5 x d -25 °C up to +80 °C -40 °C up to +80 °C (following DIN EN 60811-504) -50 °C up to +80 °C (following DIN EN 50305) 2 m/s 1 m/s Unsupported travels and up to 50 m for gliding applications, Class 4 Conductor...

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Special cables - 3

Basic requirements Travel distance Oil resistance Torsion • For heaviest duty applications • TPE outer jacket • Oil and bio-oil resistant • PVC and halogen-free • UV-resistant • Hydrolysis and microbe-resistant Dynamic information Bend radius e-chain® linear minimum 5 x d flexible fixed flexible fixed unsupported gliding 100 m/s2 C€CE High Oil resistant (following DIN EN 60811-404), bio-oil resistant (following VDMA 24568 with Plantocut 8 S-MB tested by DEA), Class 4 Free from silicone which can affect paint adhesion (following PV 3.10.7 - status 1992) Following DIN EN 60754 Certificate No....

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Special cables - 4

Basic requirements Travel distance Oil resistance Torsion Properties and approvals • For heaviest duty applications • TPE outer jacket • Unshielded/shielded • Oil and bio-oil resistant • Flame retardant • UV-resistant • Hydrolysis and microbe-resistant Bend radius v max. a max. Travel distance e-chain® linear fixed e-chain® linear flexible fixed gliding Conductor Core insulation Core structure Core identification Inner jacket Overall shield Outer jacket minimum 7.5 x d minimum 4 x d -35 °C up to +70 °C -45 °C up to +70 °C (following DIN EN 60811-504) -50 °C up to +70 °C (following DIN EN...

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Special cables - 5

• For increased tensile load • PUR outer jacket • Shielded • Oil resistant and coolant-resistant • Flame retardant • PVC and halogen-free • Notch-resistant • Hydrolysis and microbe-resistant Flame retardant Bend radius Temperature v max. a max. Travel distance e-chain® linear flexible fixed e-chain® linear flexible fixed unsupported gliding 100 m/s2 minimum 10 x d minimum 8 x d minimum 5 x d -25 °C up to +80 °C -40 °C up to +80 °C (following DIN EN 60811-504) -50 °C up to +80 °C (following DIN EN 50305) 10 m/s 6 m/s Conductor Core insulation Core structure Core identification Inner jacket...

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Special cables - 6

• For heaviest duty applications in rail vehicles • Special outer jacket • PVC and halogen-free • Oil-resistant • Flame retardant • Self-extinguishing • Low toxicity • Low gas density Bend radius Temperature v max. a max. Travel distance e-chain® linear flexible fixed e-chain® linear flexible fixed unsupported minimum 7.5 x d minimum 6 x d minimum 4 x d -20 °C up to +80 -25 °C up to +80 -30 °C up to +80 10 m/s C€CE Conductor Core insulation Core identification Outer jacket Fine-wire stranded conductor in especially bending-resistant version consisting of bare copper wires (following DIN EN...

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Special cables - 7

Properties and approvals UV resistance uv • For heaviest duty applications in rail vehicles • Special outer jacket • PVC and halogen-free • Oil-resistant • Flame retardant • Self-extinguishing • Low toxicity • Low gas density Bend radius Temperature v max. a max. Travel distance e-chain® linear flexible fixed e-chain® linear flexible fixed unsupported Conductor Core insulation Core structure Core identification Inner jacket Overall shield Outer jacket Flame retardant Halogen-free Lead-free minimum 12.5 x d minimum 10 x d minimum 7 x d -20 °C up to +80 °C -25 °C up to +80 °C (following DIN...

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Special cables - 8

Hybrid cable | PUR | chainflex® CFSPECIAL.792 Properties and approvals UV resistance zzPUR outer jacket zzShielded zzOil resistant and coolant-resistant zzFlame retardant zzPVC and halogen-free zzNotch-resistant zzHydrolysis and microbe-resistant minimum 10 x d minimum 8 x d minimum 5 x d -25 °C up to +80 °C -40 °C up to +80 °C (following DIN EN 60811-504) -50 °C up to +80 °C (following DIN EN 50305) 3 m/s 2 m/s Unsupported travels and up to 100 m for gliding applications, Class 5 Cable structure Conductor Core insulation Style 10258 and 20234, 1000 V, 80 °C CFSPECIAL.792.012: Style 11323...

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Special cables - 9

(18G2.5)C Black cores with white numbers 1-17, one green-yellow core (7x(6x2.0))C Black cores with white numbers 1-29 Blue cores with white numbers 1-4 Yellow cores with black numbers 1-9 5x(4x°.25) (blue/violet/brown/green), (grey/violet/yellow/brown), (grey/blue/brown/green), (grey/blue/green/gelb), (green/violet/brown/yellow) 10x(3x0.75) Black cores with white numbers 1, 7, 24 & 30 Black cores with white numbers 16 to 21 Blue cores with white numbers 2, 8 & 25 Green cores with black numbers 3, 9 & 26 Yellow cores with black numbers 5, 22 & 28 Red cores with white numbers 11 bis 15 Violet...

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