Catalog excerpts
maritime. igus® solutions for the shipbuilding and offshore industry ...industry plastics for longer life ... ®
Open the catalog to page 1Frank Schlögel Head of Engineering Projects, Phone: +49 2203 9649 166 Email: fschloegel@igus.de Resistant to sea water, tough, light, lubricant- and maintenance-free; igus® plastic solutions for the maritime industry. Tried and tested in numerous applications on the high seas: energy chain systems® and plain bearings from igus® withstand the toughest environments. They provide reliable energy supply and allow highly dynamic movements with a long service life in wind turbines, oil rigs and the ship building industry. We test all products in the largest test laboratory in the industry under...
Open the catalog to page 2Prevent downtime in shipyards ... ... with igus e-chainsystems ® Meyer Werft Papenburg Eight gantry cranes connected in series travel a total length of 180 m. Both the longitudinal and transverse travels are reliably supplied by igus® e-chains® from the E4/4 range. The compact design of the e-chain® and guide trough allows the system to integrate seemlessly into the beam seemlessly leaving no cable loops hanging in the crane beam area or field of view.
Open the catalog to page 3Jack up rig, China Transverse travel Travel: 6,4 m Fill weight: 37,7 kg/m
Open the catalog to page 4and high loads Rig skidding concept with e-chain® E4.350 for large diameter hoses and cables. Smaller cables, can guided with e-chains® Series E4.168 and E4.112. AMORAS - long travel reference in the Port of Antwerp Jack-up rig, Caspian Sea Travel: Speed max.: Acceleration: e-chain®: chainflex®: Total fill weight: Year Built: Nested e-chains®: Fill weight: Travel:
Open the catalog to page 5Largest polymer e-chain ... ® ... Pipelay vessel E4.350 at the hinge point of the lay tower. Long travel skidding application with E4.56. Flexlay vessel: Seven Waves The vertical tiltable lay tower works with the biggest polymer e-chain® in the world. e-chain®: E4.350.800.1000.0 Fill weight: 120 kg/m Seven Waves Pipelayer equipped with igus® e-chainsystems®. 10 E4.42 working on a Remote Operate Vehicle (ROV). e-chainsystem® 4040 on a vertical tensioner.
Open the catalog to page 6... Pipe handling I am a heading For 50 years, we have been driven by a single vision – motion plastics®: innovations from plastics that move machinery. Our core technology are tribo polymers – high-performance plastics that we optimise for friction and wear properties. The technology has made us into the world-wide leader for developing and manufacturing energy supply systems and plain bearings. For 50 years, we have been driven by a single vision – motion plastics®: innovations from plastics that move machinery. Our core technology are tribo polymers – high-performance plastics that we...
Open the catalog to page 7Anchor handling tugs Deepwater construction vessel (DCV) Anchor Handling Tug supply Vessel. The A-Frame structure of this vessel makes it possible to use the 5050C.47.400/400.0. e-chain®. The special design with a “reversed bend radius” allows safe operation in any position on the vessel. The system was installed and commissioned in 2008. Vessel: Aegir The heavy-duty crane has a maximum rotation angle of 560°. igus® e-chains® guide the cable package for the main hoist and the slewing system. The lay tower is equipped with two parallel E4.350 e-chains®. Series E4.1 is used for the tensioners.
Open the catalog to page 8Wind farm construction vessel ... ... with 900° multi-rotation modules The Innovation is a heavy-duty jack-up vessel for installing and maintaining offshore wind farms. The igus® multi-rotation module is the main power supply for the crane which operates around the leg. The 2 layer design allows a rotation angle of 900°. INNOVATION: Wind farm installation vessel Operation area: North Sea Rotation angle: 900° e-chains®: E4.56.60.200/6000.0 E4.56.60.300/6000.0 CF300, CF34, CF10 CFPE, chainflex® cables: CFLG, CFBUS igus® has designed a customized rotary trough system for the Innovation and...
Open the catalog to page 9Heavy Lifting ... ... with heavy duty rol e-chains Sheerleg Crane 1, Singapore e-chain®: 5050.15/17/15.300.0 Fill weight: 34,6 kg/m Travel: 54 m Speed: 1,0 m/s Acceleration max.: 1,0 m/s² Installation/commissioning: 2001 Sheerleg Crane 2, Singapore e-chain®: 5050RHD.18/18/18/18.300.S10.0.E Fill weight: 45 kg/m Travel: 74,4 m Speed: 1,2 m/s Acceleration max: 1,0 m/s² Installation/commissioning: 2014 18
Open the catalog to page 10Heavy duty ... ... heavy lift vessel Due to the igus® rotational module in this heavy-duty crane, it can rotate by 540°. Other areas equipped with igus® products on such vessels are: ... on pipe handling equipment.
Open the catalog to page 11Reliable energy supply ... Opposing series 5050 e-chains® with igus® guide trough system and support structure – outer diameter: 12 m, rotation angle: 340°. Rotary system with “floating islands” for safe operation on rough seas – rotation angle 540° Power supply for rotary crane Rotation angle: 470° Speed: 1.82 m/s² e-chain®: 4040C.40/40.300/3792.0 chainflex® cable: CF27, CF11, CF14, CF Coax, CFLG Split guide trough system Total weight of the e-chain® and cables: 3.5 t 22
Open the catalog to page 12Motion compensation platform Self-stabilizing “Ampelmann” platform The “Ampelmann” platform automatically compensates all wave movements, so that oil platforms can be worked on safely using a ship as a base. In order to do this the platform is supported by several hydraulic cylinders. The energy supply is guaranteed by igus® triflex® R energy chains®. e-chains®: E4.56.17.200.0 Deep sea drilling rig The Vibrocorer VKG-6 drill, is used in water depths of up to 200 metres, controlled offshore from a ship. igus® chainflex® servo cables from the CF27.D series with two shielded control pairs...
Open the catalog to page 13Explosion protection on FPSO ... ... thanks to ATEX/ESD solutions ATEX version of the igus® e-chainsystem®, series E4, harnessed with hydraulic hoses and igus® chainflex® cables. Here shown on a test stand, now in operation on the Dalia FPSO (linear motion of mooring). ATEX material igus® rol e-chain® on a maintenance crane. e-chain®: 2828R.10.200.0.E Travel: 202 m Speed max.: 1.5 m/s Acceleration max.: 1.0 m/s² 26 The conductive material igumid ESD has offered explosion protection and protection against electrostatic buildup since 2002. This material is in turn based on a material which...
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