chainflex® Torsion Cables
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Catalog excerpts

chainflex® Torsion Cables - 1

Robot Twistable cables chainflex® cable Jacket Shield Bend radius twisted, min. [factor x d] Temperature twisted from/to [°C] Information twistable cables 348 Control cables CF77.UL.D PUR 6.8 -25/+80 cTOus ■» ? ER[CP C “ ©PjC€ ✓ ✓ 180 60 352 Data cable Measuring system cable Fibre optic cable Motor cable CF ROBOT tpe ✓ 10 -35/+90 c^lus & EHEGCv*© C€ ✓ ✓ iso 60 372 Hybrid cable 36 months chainflex® guarantee Guaranteed lifetime for predictable reliability ► Selection table page 350 With the help of the chainflex® service life calculator, you can quickly and easily calculate the expected service life of chainflex® cables specifically for your application: www.igus.eu/chainflexlife

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chainflex® Torsion Cables - 2

chainflex® cables for robots Ever more complex sequences of movements in industrial applications demand twistable and/or three-dimensional flexible cables with a long service life similar to the classic chainflex® cables for use in linear e-chainsystems®. Wires, stranded, shields and sheathing materials must compensate both major changes in bending load and changes in diameter due to torsional movements. For this purpose, different „soft“ structural elements e.g. rayon fibres, PTFE elements or filling elements that absorb torsion forces are used in chainflex® ROBOT cables. Special demands...

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chainflex® Torsion Cables - 3

chainflex® cable Bending radius min. [factor x d] Bending radius min. [factor x d] Bending radius min. [factor x d] Twistable cables 5 million cycles 7.5 million cycles 10 million cycles ’ Control cables Data cable 1 Exclusive! Guaranteed lifetime for this series according to the guarantee conditions ► Page 22-23 Higher number of cycles? Online lifetime calculation ► www.igus.eu/chainflexlife

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chainflex® Torsion Cables - 4

Control cable | PUR | chainflex® CF77.UL.D Class 5.1.3.3 Basic requirements low m highest Travel distance unsupported H 2 3 4 5 6 > 400 m Oil resistance none mu highest Torsion nonJTT: 30 ±180° • For torsion applications • PUR outer jacket • Oil and coolant-resistant • Flame retardant • PVC and halogen-free • Notch-resistant • Hydrolysis and microbe-resistant Bend radius Temperature v max. a max. Travel distance Torsion structure Conductor Core insulation Core structure Core identification Outer jacket e-chain® twisted flexible fixed e-chain® twisted flexible fixed twisted minimum...

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chainflex® Torsion Cables - 5

Control cable | PUR | chainflex® CF77.UL.D Class 5.1.3.3 CF77.UL.D PUR 6.8 x d Example image 11) Phase-out model 17) When using the cables with „7 G 1.5 mm2" and „7 G 2.5 mm2" minimum bend radius must be 17.5 x d with gliding travel distance > 5 m. Note: The given outer diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core Order example: CF77.UL.02.04.D - to your desired length (0.5 m steps) CF77.UL.D chainflex® series .02 Code nominal cross section .04 Code Number of cores Online order ►...

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chainflex® Torsion Cables - 6

Control cable | PUR | chainflex® CFROBOT2 • For torsion applications • PUR outer jacket • Shielded • Oil and coolant-resistant • Flame retardant • PVC and halogen-free • Notch-resistant • Hydrolysis and microbe-resistant Bend radius Temperature v max. a max. Travel distance Torsion structure Conductor Core insulation e-chain® twisted flexible fixed e-chain® twisted flexible fixed twisted minimum 10 x d minimum 8 x d minimum 5 x d -25 °C to +80 °C -40 °C to +80 °C (following DIN EN 60811-504) -50 °C to +80 °C (following DIN EN 50305) 180 °/s Robots and multi-axis movements, Class 1 ± 180°,...

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chainflex® Torsion Cables - 7

Data cable | PUR | chainflex® CFROBOT3 • For torsion applications • PUR outer jacket • Shielded • Oil and coolant-resistant • Flame retardant • Notch-resistant • Hydrolysis and microbe-resistant Bend radius structure Conductor Core insulation Core identification Overall shield Outer jacket Class 6.1.3.3 Properties and approvals Basic requirements low □ highest Travel distance unsupported H 2 3 4 5 6 2 400 m Oil resistance none mu highest Torsion nonJTT: 30 ±180° e-chain® twisted flexible fixed e-chain® twisted flexible fixed twisted minimum 10 x d minimum 8 x d minimum 5 x d -25 °C...

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chainflex® Torsion Cables - 8

Measuring system cable | PUR | chainflex® CFROBOT4 • For torsion applications • PUR outer jacket • Shielded • Oil and coolant-resistant • Flame retardant • PVC and halogen-free • Notch-resistant • Hydrolysis and microbe-resistant Bend radius Temperature v max. a max. Travel distance e-chain® twisted flexible fixed e-chain® twisted flexible fixed twisted minimum 10 x d minimum 8 x d minimum 5 x d -25 °C to +80 °C -40 °C to +80 °C (following DIN EN 60811-504) -50 °C to +80 °C (following DIN EN 50305) 180 °/s Robots and multi-axis movements, Class 1 Properties and approvals UV resistance uv...

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chainflex® Torsion Cables - 9

Measuring system cable | PUR | chainflex® CFROBOT4 Class 6.1.3.3 Basic requirements low Travel distance unsupported Oil resistance Torsion none none CFROBOT4.028 6) 3x(2x0.14)C green/yellow, black/brown, red/orange 4x0.14 grey/blue/white-yellow/white-black 2x0.5 brown-red/brown-blue 3x(2x0.14)C green/yellow, black/brown, red/orange (4x0.14) grey/blue/white-yellow/white-black (4x0.22) brown-yellow/brown-grey/green-black/green-red (2x0.5) brown-red/brown-blue 4x(2x0.25) brown/green, blue/violet, grey/pink, red/black 2x0.5 white, brown 4x(2x0.14) brown/green, blue/violet, grey/pink,...

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chainflex® Torsion Cables - 10

Fibre optic cable | TPE | chainflex® CFROBOT5 Class 6.1.4.3 Basic requirements low □ highest Travel distance unsupported H 2 3 4 5 6 > 400 m Oil resistance none highest • For torsion applications • TPE outer jacket • Oil-resistant, bio-oil-resistant • UV-resistant • Low-temperature-flexible • Hydrolysis and microbe-resistant • PVC and halogen-free Guaranteed lifetime according to guarantee conditions (Page 22-23) Bend radius Outer jacket Properties and approvals UV resistance uv Lead-free e-chain® twisted flexible fixed e-chain® twisted flexible fixed twisted minimum 10 x d...

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