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IFM Technology for Mining Industry - Catalogue 2016

IFM Technology for Mining Industry - Catalogue 2016
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IFM Technology for Mining Industry - Catalogue 2016

Product catalog summary
Introduction to ifm Group:
The ifm group specializes in sensors and systems for automation technology, focusing on optimizing technical processes and conserving resources. With over 40 years of experience, ifm offers a product range of more than 7800 articles, ensuring flexibility to meet diverse customer needs across various industries. The company guarantees worldwide availability and support through more than 70 branch offices.
Company Overview:
Founded in 1969, ifm has over 5,500 employees and serves more than 100,000 customers globally. The company emphasizes direct sales, with 99% of sales conducted directly. Local services include on-site customer support, workshops, and a service center that answers 85% of calls directly.
Industry Focus:
ifm caters to both OEM sectors (conveyor technology, robotics, mobile vehicles, machine tools) and end-user industries (automotive, food, pharmaceutical, steel, mining, environmental technology).
Conveyor Control Solution:
In mining, robust conveyor systems transport raw materials over long distances. ifm's AS-i (Actuator Sensor Interface) system connects various conveyor components, offering a hot-pluggable alternative to conventional wiring. It reduces installation and maintenance costs and supports flexible expansion. The system integrates safety components and supports mixed operation of safe and non-safe devices.
Product Features:
The AS-i system includes a master, power supply, safety monitor, and I/O modules. It supports fast and flexible expansion, with status displays locally and remotely. The system is compatible with higher-level systems like Profibus DP and Ethernet IP.
Diagnostic Systems for Vibration Monitoring:
ifm offers innovative vibration sensors with integrated rolling element bearing diagnosis. These sensors provide real-time monitoring and diagnosis, allowing for condition-based maintenance and increased machine uptime. The VSE002 diagnostic electronics analyze signals from up to four sensors, with data integration into higher-level systems via Ethernet.
Overview: This document provides detailed specifications and descriptions of various monitoring and sensor products designed for the mining industry. It includes information on machine monitoring systems, vibration sensors, temperature sensors, speed monitors, ultrasonic sensors, and safety rope switches.
Machine Monitoring Systems: The VSE002 and VSE100 are frequency-selective machine monitoring systems capable of monitoring up to four measurement points and two additional process quantities. They feature Ethernet interfaces, require PC software, and offer various output options. The VSE100 also includes configurable I/O options.
Vibration Sensors: The VSA001 is a robust vibration sensor designed for use with diagnostic electronics like the VSE002. It features a stainless steel housing, a wide temperature range, and integrated self-test capabilities. The sensor is suitable for harsh environmental conditions.
Continuous Vibration Monitoring: The VT vibration transmitter monitors machinery according to ISO 10816, providing true RMS velocity measurements. It is designed for easy installation and operates in harsh environments with a robust metal housing.
Temperature Sensors: The document describes Pt100 bolt-on sensors suitable for various applications, including ATEX environments. These sensors offer flexible mounting options and are designed for a wide range of temperature measurements.
Speed Monitors: The compact speed monitor M18 is used for monitoring rotational speeds in various applications, including conveyors and wind power systems. It features a switching output, pulse output, and easy parameter setting via a pushbutton.
Ultrasonic Sensors: Ultrasonic sensors in M18 design offer reliable detection of objects regardless of color or surface shine. They are suitable for applications where photoelectric sensors may fail and feature robust stainless steel housing.
Safety Rope Switches: The document details heavy-duty safety rope emergency stop switches designed for long conveyor belts. These switches meet various safety standards and feature integrated E-stop functions, LED status indicators, and flexible contact configurations.
Introduction
The document provides technical specifications and functionalities of various components used in the mining industry, focusing on conveyor belt systems and AS-Interface technology.
Belt Drift Switch
The belt drift switch is designed for heavy-duty applications to monitor conveyor belt drift, preventing damage. It features a robust aluminum housing, stainless steel actuating roller, and two force-actuated changeover contacts with adjustable switching points.
  • Specifications: Belt speeds up to 5 m/s, cylindrical roller Ø 50 mm, adjustable switching points (5° to 35°).
Belt Rip and Tear Detection
This system detects damage to conveyor belts, such as rips and tears, using a tripping chain and inductive proximity sensor. It triggers an electrical switch when the chain is disturbed.
  • Specifications: Operating voltage 10-30 V DC, protection rating IP 65/67, operating temperature -25 to +70 °C.
AS-Interface Technology
AS-Interface (AS-i) is a standard for connecting actuators and sensors, reducing wiring complexity and enhancing system reliability. It supports safety components up to Performance Level e and SIL 3.
  • Features: Manufacturer-independent, worldwide acceptance, safety at work, easy plug & play installation, cost-optimized wiring.
AS-Interface Gateways and Components
The document details various AS-i gateways and components, including SmartLink DP, Ethernet/IP controllers, and safety monitors. These components facilitate communication between AS-i networks and other systems like Profibus and Profinet.
  • Specifications: Various configurations for voltage supply, certified interfaces, and diagnostic capabilities.
Power Supplies
Different power supplies are available for AS-i systems, offering adjustable output voltages and high efficiency.
  • Specifications: Output voltage ranges, single-phase nominal voltage, efficiency ratings.
Conclusion
The document provides comprehensive technical details on components essential for conveyor belt monitoring and AS-Interface systems, emphasizing reliability, safety, and cost-effectiveness in mining industry applications.
Overview: The document provides technical specifications and product details for connection technology and gateways used in industrial applications, particularly in the mining industry. It includes information on AS-i gateways, connection technology, and jumper cables.
Connections: The document outlines various connection interfaces including AS-i and auxiliary supply via plug-in terminals, Ethernet/IP and Profinet through RJ45, and Profibus via D-Sub 9. Configuration is done through an RJ45 interface.
Visualisation: The units feature a 1.8" color display and LEDs for unit and fieldbus status, housed in robust metal casings made of aluminum and galvanized steel.
Environmental Specifications: Operating temperature ranges from 0 to 60°C, while storage temperature ranges from -20 to 70°C.
Functions: The document highlights pluggable data decoupling via the optional AC1250, allowing a single power supply to power multiple gateways and AS-i networks. It supports AS-i power24 for cost-efficient AS-i networks up to 50 meters.
Product Types: Various AS-i gateways are listed, including Profinet, Profibus, and Ethernet/IP gateways, each available with one or two AS-i masters and M4 profiles.
Connection Technology: The document describes the ecolink M12 connection technology, emphasizing high-quality materials, vibration protection, and ease of installation without tools. It meets the M12 standard (EN 61076) and ensures optimum sealing.
Jumper Cables: Details are provided for 3-wire and 4-wire M12 jumper cables, available in various lengths, featuring gold-plated contacts, and rated for IP67/IP68/IP69k protection.
Connectors: M12 connectors are described, available as cable plugs and sockets, with specifications similar to jumper cables.
Global Presence: The document lists contact information for ifm electronic locations in Africa, Australia, Europe, and South America, highlighting their global reach.
Product Range: The document concludes with an overview of ifm's product range, including position sensors, motion control sensors, industrial imaging, safety technology, process sensors, industrial communication, identification systems, condition monitoring systems, systems for mobile machines, connection technology, and accessories.
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Catalog excerpts

IFM Technology for Mining Industry - Catalogue 2016-1

Technology for Mining Industry

 Open the catalog to page 1
IFM Technology for Mining Industry - Catalogue 2016-2

Technology for Mining Industry ifm – your partner for mining industry The ifm group of companies stands for a large range of different sensors and systems for automation technology. For more than 40 years the family-run company has been researching, developing and producing with the aim of optimising technical processes and conserving resources. With industry and application know-how, ifm electronic - one of the leading manufacturers of automation technology - provides successful system solutions that are both innovative and economical. A product range which meanwhile amounts to more than 7800...

 Open the catalog to page 2
IFM Technology for Mining Industry - Catalogue 2016-4

Technology for Mining Industry ifm electronic portrait Close customer contact - presence with potential. The customer has been at the focus of our activities since the company was founded in 1969. More than 5,500 employees Competent local support for more than 100,000 customers in more than 70 countries – close to you! More than 2,500 customers worldwide receive our personal attention every day. 99 % of sales are direct sales. ifm subsidiary trade partner

 Open the catalog to page 4
IFM Technology for Mining Industry - Catalogue 2016-6

Technology for Mining Industry • Information - product innovations - company news - exhibition info - locations - jobs • Documentation - data sheets - operating instructions - manuals - approvals - CAD data • Communication* - request for documents - recall service - live advice - newsletter • Selection - interactive product selection aids - configuration tools - data sheet direct • Animation - virtual product animations - flash movies (video sequences) • Application - applications - product recommendations - calculation aids • Transaction* - e-shop processing - e-procurement catalogues *Some...

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IFM Technology for Mining Industry - Catalogue 2016-7

Technology for Mining Industry Secured authentication Customer-related price Indication Real time availability check Personal product favourites Online parcel tracking Individual order history Convenient quick input form Simple order processing Management of shipping addresses Confirmations by e-mail Already available in many countries.

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IFM Technology for Mining Industry - Catalogue 2016-8

Technology for Mining Industry Conveyor control solution In the mining industry there are lots of raw material conveyors to transport the raw material from underground facilities to the processing plant. The mineral bearing rock has to be moved over a long distance via robust conveyor systems. These conveyors can be longer than 2 km and have to be very flexible due to changing’s in the locations of the mining fields. ifm electronic developed a conveyor control system which allows connection of all the stations of a conveyor system e.g. rope switches, emergency stop switches, belt alignment switches,...

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IFM Technology for Mining Industry - Catalogue 2016-9

Technology for Mining Industry For this purpose, the repeater separates the primary and secondary side electrically to achieve increased safety in case of a short circuit. An unlimited amount of repeaters may be operated in star configuration but no more than two in sequence. Together with the repeater, a further AS-interface power supply unit must be used to provide power to the additional AS-Interface circuit. Slaves are available in many designs, binary or analogue, for use in the field, either in a switch cabinet or in the terminal box. For the dust / gas areas, solutions with ATEX approval...

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IFM Technology for Mining Industry - Catalogue 2016-10

Technology for Mining Industry Online Vibration Diagnostics AS-i gateways with ultra short transfer times The central control components of the AS-i network

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IFM Technology for Mining Industry - Catalogue 2016-11

Technology for Mining Industry ClassicLine: Quickly and reliably ready for operation due to quick mounting technology Safety rope switch solution for conveying automation Belt Speed Monitoring

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IFM Technology for Mining Industry - Catalogue 2016-12

Technology for Mining Industry 12.1" touch-screen display with a resolution of 1024 x 768 pixels. Windows® 7 Embedded operating system, ifm software pre-installed. WLan and USB 2.0, Gbit LAN, RS-232, RS-422, RS-485 interfaces. Robust and industrially-compatible housing with protection rating IP 64 (on the front face). Technical data The industrially compatible small computer is equipped with a 12.1" touch-screen with a resolution of 1024 x 768 pixels. The required performance is achieved by using a fan-less Intel® Atom™ N270 processor with a clock frequency of 1.6 GHz, 2 GB RAM and a 32 GB compact...

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IFM Technology for Mining Industry - Catalogue 2016-13

Monitor for object recognition and identification sensors Type Description Order no. Touch Panel PC • 12.1" colour display • Intel Atom CPU 1.6 GHz • 2 GByte RAM • 32 GByte Compact flash card • Windows 7 Embedded • Ambient temperature: -10...50 °C • Weight 1,8 kg* Protection IP 64 Mounting accessories for wall mounting E2D401 Mounting accessories for control cabinet mounting E2D402 Parameter setting cable • cross-over • 2 m PUR • M12 D-coded / RJ45 E11898 Dimensions 1: Insertion slots for control cabinet mounting

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IFM Technology for Mining Industry - Catalogue 2016-14

Technology for Mining Industry • Low-cost permanent vibration monitoring • Reliable measuring principle by acoustic emission detection • Condition-based maintenance increases machine uptime • Easy parameter setting and set-up • Direct local reading of the bearing condition, progr. switching outputs Introduction The rolling element bearing is a standard element for the construction of machinery and equipment. The correct function of this force-transmitting and moving component is critical for uptime of machinery and equipment. Due to the high dynamic and static loads during operation as well as...

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IFM Technology for Mining Industry - Catalogue 2016-15

Innovative technology With the ifm efector octavis brings the first vibration sensor with integrated rolling element bearing diagnosis based on frequency analysis on the market. Due to the implementation of a proprietary diagnostic algorithm several different rolling element bearings can be monitored separately and their condition can be displayed via a ”green-yellow-red” logic. Monitoring and diagnosis are performed in real time. Thus vibration measurement technology is integrated into automation technology so that expensive expert know-how for a reliable bearing diagnosis is not required. Therefore...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.