From vibration monitoring to Industry 4.0
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From vibration monitoring to Industry 4.0 Systems for condition monitoring of machines

Systems for vibration monitoring – the optimum solution for every requirement Vibration monitoring Condition monitoring Machine protection Process monitoring System set-up Product overview

For industrial applications Monitoring of overall vibration according to ISO 10816. Detect resulting damage at an early 4 - 5 stage, avoiding consequential damage and increasing life spans. Early detection of potential faults and their causes on the basis of individual vibration characteristics and other influencing factors. Avoid damage to machine components, tools or workpieces via permanent monitoring and very short response times. The integration into the PLC makes it 8 - 9 possible to adjust the vibration monitoring to the process of the machine or the plant. The ifm group...

Vibration monitoring – detect damage at an early stage and avoid consequential costs Simple: Monitoring of the overall status of the machine. Standardised: Compliant to ISO 10816. Reliable: Protection against machine damage. Flexible: Easy integration in the application. Reliable: Increase of uptime. Monitor vibration velocity The vibration sensor VK monitors online the overall vibration condition of machines and plants according to ISO 10816. The sensor measures the rms vibration velocity on a non-rotating component surface and triggers an alarm if the machine vibrations are too strong....

Why vibration monitoring? Every machine generates vibrations during operation. These vibrations can quickly exceed a permissible level due to e.g. unbalance, misalignment or resonances. An increase in the oscillation amplitude has a negative effect on the machine condition. The result: unexpected failures and shorter lifetime. Solution with efector octavis: The overall vibration velocity is used in industry standards to evaluate the status of the complete machine. ISO 10816 categorises machines and recommends limit values for the strain caused by vibrations. efector octavis monitors if the...

Condition monitoring – increase availability, reduce maintenance costs, quality assurance Reliable: Permanent condition monitoring of critical machines. Anticipate: Machine diagnosis for early damage detection and avoidance of serious consequential damage. Optimise: Maintenance actions can be planned. Long life: Make optimum use of the residual life of components. Economical: Make production processes transparent – meet TCO (total cost of ownership) concepts. Counter: Counter function for measurement of times of exposure and for production based on key indicators. Vibration diagnosis on a...

Why condition monitoring? Condition monitoring enables early detection of arising machine damage. So, maintenance can be planned and the residual life of important components can be used accordingly. Vibrations that influence quality can be detected automatically in order to avoid reject parts. Counters can be used to determine production variables (operating hours, production hours, good/bad parts, reject rate,...) and factors influencing the components' lifetime (shock, time of exposure to increased amplitudes, temperature, power, rotational speed,...). Solution with efector octavis....

Machine protection and process monitoring – reduce rejects and consequential damage Dynamic: Monitoring of dynamic forces, e.g. in milling processes. Fast: Response times of 1 ms. Reliable: Machine, tools and workpieces are protected against expensive consequential damage. Preventive: Early condition monitoring avoids unplanned failures. Integrated: Direct connection to the machine control via a fieldbus interface. Detect unusual vibrations. The micromechanical acceleration sensor type VSA is screwed into the housing of the spindle and detects even the most subtle changes of the vibration...

Based on the dynamic increase in power, process monitoring? crash situations are detected in time and Faulty settings and process parameters or displayed. The switching output can react wrong tools can lead to crash situations to the crash within a millisecond in order between components and tool spindle, to to minimise or even avoid consequential high strain of the spindle (increased wear) or to bad quality. This results in high The integration of the vibration monitoring consequential costs, a shortened lifetime into the machine control via the fieldbus interface enables an ideal...

Systems for vibration monitoring -suitable products for all applications Basic Vibration sensors and transmitters Vibration sensors and transmitters for permanent monitoring of the overall vibration condition of machines and plants to ISO 10816. The sensors measure the rms vibration velocity on a non-rotating component surface. Intelligent vibration sensors The compact vibration sensor type VN monitors the overall vibration condition of machines and plants to ISO 10816. It is characterised by easy parameter setting and a local display. Configuration software is not a necessity. Diagnostic...

OPC is a standard for manufacturer-independent communication in automation technology; it offers high flexibility and an easy implementation. The ifm software SMARTOBSERVER is a software with many functions for online visualisation, storage and analysis of measured values with the purpose of monitoring the condition of machines and plants. Besides mounting adapters ifm offers an extensive range of connection technology (e.g. sockets, Y cables) for different operating conditions as accessories.

Basic vibration sensor and transmitter Intelligent vibration sensors Description Vibration sensor to ISO 10816; RMS velocity 10...1000 Hz; analogue output 4...20 mA, switching output PNP, response delay and switch point adjustable via setting rings, measuring ranges 0.25 / 0.50 mm/s Vibration transmitter to ISO 10816, 10.1000 Hz RMS velocity, analogue output 4.20 mA, measuring ranges 0.50 / 0.25 / 0.25 mm/s, use in hazardous areas (type VTV12A) Diagnostic electronics Description Order no. Vibration sensor to ISO 10816; 2 switching outputs or 1 switching output and 1 analogue output, history...