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IEF-Werner GmbH
Palletising systems

Palletising systems

Product catalog summary

Palletising Systems Overview
IEF-Werner's palletising systems are designed for modern assembly lines, focusing on demand-oriented material flow. These robust systems are suitable for continuous use and can be integrated into assembly lines and robot systems. They are built on stable, vibration-resistant frames and can handle both standard and custom pallet sizes.

PA-CONTROL Touch System
The PA-CONTROL Touch system combines positioning and sequential control with a display medium for easy operation of palletisers. It supports Ethernet interface programming via the WINPAC software package, ensuring high machining and repeat accuracy. Key features include a simple operating concept, manual functions, predefined tray grids, and integrated I/O or bus interface.

Pallet Sizes and Changing Times
The document lists various pallet sizes and their corresponding changing times for systems like varioSTACK, smallSTACK, and PSO. For example, the varioSTACK system can handle pallets up to 10 kg with a changing time of less than 5 seconds, while the PSO system offers a pallet changing time of 0 seconds.

smallSTACK System
The smallSTACK is a modular system for handling small trays, particularly in the semiconductor industry. It processes JEDEC trays without adjustment and is adaptable to various special pallet sizes. It requires minimal space and offers precise pallet positioning.

PSO System
The PSO system is designed for applications requiring permanent parts availability, with no pallet changing time needed. It supports customized pallet sizes and ensures high positioning accuracy.

varioSTACK System
The varioSTACK is an open, modular palletising system adaptable to different tray sizes. It is compact, requiring less than one square meter of space, and can be integrated into existing production structures. It allows for flexible loading options and can be combined with other systems.

Technical Specifications
The systems are equipped with servo motors and absolute encoders to ensure precision and repeatability. Detailed technical specifications include pallet sizes, weights, stack heights, and control systems.

Introduction
The document discusses the use of automated systems in cleanroom environments, focusing on the varioSTACK palletising system by IEF-Werner, optimized for cleanroom applications.

Specifications and Features
The varioSTACK CF system is designed for high precision and minimal particle emission, featuring encapsulated energy chains and direct-drive linear actuators. It is suitable for cleanrooms up to ISO Class 8 and offers short cycle times. The system is modular, allowing customization for various tasks, and can handle trays up to 20 kg with a repeat accuracy of ±0.05 mm.

Technical Data
The varioSTACK CF supports pallet sizes from 300 x 200 x 20 mm to 600 x 400 x 80 mm, with a maximum pallet weight of 20 kg. The system features servo motors with absolute encoders and a control system via PA-CONTROL Touch.

Options and Customization
Options include a closed machine bottom, material certificates, and cleanroom applications up to ISO Class 7. Additional features include an S7-1500 Comfort Panel and Siemens WinCC expansion.

Other Palletising Systems
Other systems like varioSTACK-T, PSU, euroSTACK, and ecoSTACK are designed for specific applications and industries, such as automotive, pharmaceutical, and telecommunications. These systems offer features like high autonomy, integration capabilities, and specific handling weights.

Conclusion
IEF-Werner's palletising systems are versatile and designed to meet the demands of cleanroom environments, offering high precision, flexibility, and efficiency.

Operating Principle and Control System
The document outlines an energy-efficient operating principle for a system that incurs electricity costs of less than 20 Euros per year in single-shift operation without handling. The control system used is PA-CONTROL Touch.

Options and Features
Several options enhance the system's functionality, including buffer extension for increased autonomous runtime, integration with IEF-Werner product handling systems, compact arrangement for complex material logistics, and remote control via digital I/Os.

Technical Specifications
The system supports a pallet stack weight of up to 60 kg, with pallet sizes ranging from a minimum of 400 x 300 x 20 mm to a maximum of 600 x 400 x 150 mm. The pallet changing time is less than 4 seconds, and the motor system uses servo motors with absolute encoders.

Multi-Shaft Palletisers
The varioSTACK and euroSTACK series can be equipped with up to 6 stacks, offering higher autonomy times and several advantages such as separate deposition of NOK parts, processing of raw and finished parts without intermixing, and mixed operation for multiple product variants.

Technical Data for varioSTACK Multi-Stack Palletiser
The varioSTACK multi-stack palletiser supports pallet sizes from 300 x 400 mm to 400 x 600 mm, with a maximum pallet weight of 10 kg and a stack height of 620 mm. The pallet change time varies from less than 6 seconds to 10 seconds depending on the number of stacks.

Advantages of Multi-Shaft Palletisers
These systems extend the autonomy buffer, allow separate deposition of NOK parts, and enable processing of raw and finished parts without intermixing. They also support mixed operation, allowing simultaneous processing of multiple product variants.

Service and Support
IEF-Werner provides comprehensive support through service technicians available around the clock. They offer commissioning, retrofitting, repairs, maintenance agreements, fault analysis, and training both in-house and at customer sites.

Contact Information
Contact details for IEF-Werner's subsidiaries and representatives are provided for various regions including Germany, Hungary, Great Britain, Italy, France, Sweden, and Spain.

Catalog excerpts

Palettiersysteme Palletising systems

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... for demand-oriented material flow! In modernen Montageanlagen wird eine geordnete und schonende Übergabe der Werkstücke gefordert. Auch wird oft eine Zwischenpufferung benötigt. Die robusten IEF-Palettiersysteme sind für die flexible Fabrikautomation und den bedarfsorientierten Materialfluss ausgerichtet. Alle Varianten sind für den Dauereinsatz entwickelt worden und eignen sich besonders zur Integration in Montagelinien (z.B. Bearbeitungszentren, Transferstrecken, ...) sowie für die Zusammenarbeit mit Robotersystemen. Alle IEF-Palettiersysteme werden auf einem stabilen und vibrationshemmenden...

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Control system: “IEF” brand! Die IEF-Palettiersysteme werden entweder mit einer kundenseitigen Steuerung oder mit der hauseigenen PA-CONTROL Touch angesteuert. The IEF-palletising systems are controlled either with a customerspecific or with the IEF-Werner brand PA-CONTROL Touch. Die PA-CONTROL Touch vereint die bewährte Positionier- und Ablaufsteuerung mit dem Anzeigemedium in einem Gerät. Damit lassen sich die Palettierer mühelos und leicht verständlich bedienen. Inbetriebnahme und Programmierung erfolgen über eine EthernetSchnittstelle mit dem IEF-Softwarepaket WINPAC. PA-CONTROL Touch combines...

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n unde 0 Sek onds lzeit c e echs time 0 se tenw Palet changing t palle 1 m² 1 m² < arf < zbed uirement Plat req e spac pallet size JEDEC (322,6 x 136 x 6,35 | 10,16 mm) pallet changing time < 5 seconds pallet changing time 0 seconds pallet changing time < 5 seconds Palettengewicht pallet weight Palettengewicht pallet weight

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Jahr ar 0€/ e < 20,0 0.00 € / y n koste sts < 2 Strom ity co ric elect pallet changing time < 5 seconds Palettengewicht pallet weight pallet changing time < 6 seconds Palettengewicht pallet weight pallet changing time < 5 seconds

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Palettengröße JEDEC (322,6 x 136 x 6,35 | 10,16 mm) Palettenwechselzeit < 5 Sekunden pallet size JEDEC (322,6 x 136 x 6,35 | 10,16 mm) pallet changing time < 5 seconds Durchlicht zur visuellen Inspektion transmitted light for visual inspec

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smallSTACK Palettengewicht pallet weight Der Palettierer smallSTACK ist ein modulares, standardisiertes und wirtschaftliches System im Bereich der Kleinpalettenhandhabung. Die geordnete Zuführung von empfindlichen und kleinen Teilen nimmt in der produzierenden Industrie einen hohen Stellenwert ein. Paletten können von einem Zuführstapel vereinzelt, zur Be- oder Entladung bereitgestellt und wieder abgestapelt werden. Die Be- und Entladung der Palettenstapel erfolgt dabei manuell. The palletiser smallSTACK is a modular, standardised and economic system in the area of small tray handling. The ordered...

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smallSTACK Manuelles Einlegen leerer Trays Manual insertion of empty trays 880 Manuelles Entnehmen bestückter Trays Manual removal of loaded trays

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Technische Daten | technical data Die Standardausführung verarbeitet Paletten im JEDEC-Format. Dabei können Sie zwischen einer Komplettlösung mit oder dem Basissystem ohne Produkthandling auswählen. Der smallSTACK ist ideal für Kleinteile und wird z.B. in der Halbleiterbranche eingesetzt. The standard version handles pallets in JEDEC size. Thereby you can choose between a complete solution with or the basic system without product handling. smallSTACK is the perfect palletiser for small parts and is used e.g. in the semiconductor industry. stack height pallet changing time Die individuelle Version...

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Palettierer PSO für den Einsatz in der Medizintechnik palletiser PSO for use in medical techn

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PSO Palettengewicht pallet weight Für Anwendungen, bei denen eine permanente Teileverfügbarkeit unumgänglich ist, ist die Variante PSO geeignet. Hier wird keine Palettenwechselzeit benötigt. Variant PSO is suitable for applications where a permanent parts availability is necessary. Pallet changing time is not needed. Palettenwechselzeit = 0 Sekunden Entnahme oder Befüllung der Palettenstapel jederzeit möglich kundenspezifische Palettenmaße möglich größtmögliche Palettenschonung durch flächige Palettenauflage hohe Positioniergenauigkeit pallet changing time = 0 seconds removal or loading of the...

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Technische Daten | technical data Palettengröße min. (L x B x H)* repeat accuracy pallet changing time PA-CONTROL Touch / Siemens SIMATIC S7-300 motor system Servomotoren mit Absolutwertgeber servo motors with absolute encoder * weitere Größen auf Anfrage | * further sizes on request

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Palettengröße Euro/4 (600 x 400 mm) Euro/8 (400 x 300 mm) Palettenwechselzeit < 5 Sekunden pallet size euro/4 (600 x 400 mm) euro/8 (400 x 300 mm) pallet changing time < 5 seconds

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varioSTACK Palettengewicht pallet weight Mit dem varioSTACK hat IEF-Werner ein offenes und modulares Palettiersystem für vielfältige Aufgabenstellungen entwickelt. varioSTACK, developed by IEF-Werner, is an open and modular palletising system for diverse task formulations. Der varioSTACK lässt sich an unterschiedliche Traygrößen anpassen – insbesondere an Paletten im Viertel- oder Achteleuromaß. Das System bearbeitet beladene Paletten mit einem maximalen Gewicht von bis zu zehn Kilogramm. Die Wiederholgenauigkeit des Palettentisches liegt bei +/- 0,05 mm. Der Palettenwechsel dauert weniger als...

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Palettengröße Euro/4 (600 x 400 mm) Euro/8 (400 x 300 mm) Palettenwechselzeit < 5 Sekunden pallet size euro/4 (600 x 400 mm) euro/8 (400 x 300 mm) pallet changing time < 5 seconds Wagenlader trolle

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Der Anwender kann den Palettierer mit einem integrierten IEF-Produkthandling betreiben oder an ein bereits vorhandenes Roboteroder Handlingsystem anbinden. Außerdem lässt sich der Palettierer standardmäßig mit Palettenwagen oder Transportbändern beladen – bei der Bandladerversion sogar von der Seite aus. The user can operate the palletiser with an integrated IEF product handling or connect it to an existing robot or handling system. In addition, the palletiser can be loaded with standard pallet trolleys or conveyor belts - the band loader version is even possible from the side. Das varioSTACK-Palettiersystem...

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Palletising systems

Palletising systems

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