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IDEMAG - Magnetic Non Contact Type: CPR

IDEMAG - Magnetic Non Contact Type: CPR

Product catalog summary

Features:
The IDEMAG Magnetic Non-Contact Safety Interlock Switches feature magnetic actuation with a power series and a switching tolerance of up to 12mm. They are available in heavy-duty (230Vac/24Vdc 2A) and medium-duty (1.0A) versions and are compatible with most safety relays. The switches comply with standards such as ISO14119, EN60947-5-3, EN60204-1, ISO13849-1, EN62061, and UL508.

Safety Classification and Reliability Data:
The mechanical reliability is rated at B10d 3.3 x 10⁶ operations at a 100mA load. Depending on the system architecture, they can achieve up to PLe according to ISO13849-1. The Mean Time to Dangerous Failure (MTTFd) is 470 years, with an annual usage of 8 cycles per hour, 24 hours per day, 365 days a year.

Specifications:
The switches have various safety channels with different voltage and current ratings. They feature a contact release time of less than 2ms, an initial contact resistance of less than 500 milliohms, and a minimum switched current of 10Vdc 1mA. The dielectric withstand is 250Vac, and the insulation resistance is 100 Mohms. The recommended setting gap is 5mm, with a switching distance of 8mm (close) and 22mm (open). They tolerate misalignment up to 5mm in any direction from the 5mm setting gap and have a switching frequency of 1.0Hz maximum.

Environmental and Physical Characteristics:
The switches are made from UL-approved polyester and operate within a temperature range of -25°C to +80°C. They have an enclosure protection rating of IP69K (NEMA PW12) and IP67 (NEMA 6), with shock resistance of 30g and vibration resistance of 10-55Hz. The cable type is PVC with 6 cores and a 6mm outer diameter.

Installation and Operation:
The switches can be mounted in any position using 2xM4 bolts with a tightening torque of 1.0Nm. They are suitable for high-pressure hosing at high temperatures and can be easily installed within narrow frame structures. The switches operate from two sides for ease of application and have a wide 12mm sensing range with high tolerance to misalignment.

Connection and Dimensions:
The switches come with various cable lengths and configurations, including Quick Connect versions with M12 8-way male plugs. They are available in different sales numbers, each specifying the type, cable length, circuits, and duty rating.

Application Example:
Three switches can be connected in series to an SCR-2 or SCR-3 for single-channel guard monitoring with monitored manual start and contactor feedback check, allowing minimal wiring but higher current switching to K1 and K2 contactors.

Catalog excerpts

IDEMAG - Magnetic Non Contact Type: CPR-1

SECTION 12 MAGNETIC NON CONTACT SAFETY INTERLOCK SWITCHES IDEMAG - Magnetic Non Contact Type: CPR FEATURES: Can be high pressure hosed at high temperature IP69K Slim fitting suitable for all industry applications. Easy to install within narrow frame structures Operates from two sides for ease of applications Wide 12mm sensing and high tolerance to misalignment High switching capability 1A (medium duty) or 2A (heavy duty) Up to: PLe ISO13849-1 2NC 1NO circuits Quick Connect versions available Magnetic Actuation - Power Series Switching Tolerance up to 12mm Heavy Duty 230Vac/24Vdc 2A or Medium Duty 1.0A Will operate with most Safety Relays Quick Connect M12 versions fitted with 250mm (10”) cable CONNECTION EXAMPLE: Magnetic Switches Quick Connect QC M12 8 Way Male Plug Pin view from Switch 4 6 7 1 2 Standard Lead Colour Circuit (Actuator Present) Yellow Green Black White Red Safety Classification and Reliability Data: Mechanical Reliability B10d 3.3 x 106 operations at 100mA load ISO13849-1 Up to PLe depending upon system architecture Safety Data – Annual Usage 8 cycles per hour/24 hours per day/365 days MTTFd 470 years Heavy Duty Safety Channel 1 NC Voltage Free: 250Vac 2.0A Max. Rating Safety Channel 2 NC Voltage Free: 250Vac 2.0A Max. Rating Safety Channel 3 NO Voltage Free: 24Vdc 0.2A Max. Rating Fuse Internal 2.0A (F) External 1.6A (F) (User) Medium Duty Safety Channel 1 NC Voltage Free: 250Vac 1.0A Max. Rating Safety Channel 2 NC Voltage Free: 250Vac 1.0A Max. Rating Safety Channel 3 NO Voltage Free: 24Vdc 0.2A Max. Rating Fuse Internal 1.0A (F) External 0.8A (F) (User) Contact Release Time <2ms Initial Contact Resistance <500 milliohm Minimum Switched Current 10Vdc 1mA Dielectric Withstand 250Vac Insulation Resistance 100 Mohms Recommended Setting Gap 5mm Switching Distance Sao 8mm Close (Target to Target) Sar 22mm Open Tolerance to Misalignment 5mm in any direction from 5mm setting gap Switching Frequency 1.0Hz maximum Approach Speed 200mm/min to 1000mm/sec Body Material UL approved polyester Operating Temperature -25C +80C Enclosure Protection IP69K (NEMA PW12) IP67 (NEMA 6) Shock Resistance IEC68-2-27 11ms 30g Vibration Resistance IEC68-2-6 10-55Hz 1mm Cable Type PVC 6 core 6mm OD Conductors 0.25mm2 Mounting Bolts 2xM4 Tightening torque 1.0Nm Mounting Position Any For all IDEM switches the normally closed (NC) circuits are closed when the guard is closed and the actuator is present. Three switches connected in series to an SCR-2 or SCR-3 to give Single Channel guard monitoring but with monitored Manual Start and Contactor Feedback check. Allows minimal wiring but higher current switching to K1 and K2 contactors. SALES NUMBER 113001 113002 113003 113004 113005 113006 113007 113008 113009 113010 113011 113012 113013 113014 113015 113016 TYPE Idemag CPR Idemag CPR Idemag CPR Idemag CPR Idemag CPR Idemag CPR Idemag CPR Idemag CPR Idemag CPR Idemag CPR Idemag CPR Idemag CPR Idemag CPR Idemag CPR Idemag CPR Idemag CPR Medium 1A Medium 1A Medium 1A Medium 1A Medium 1A Medium 1A Medium 1A Medium 1A Heavy 2A Heavy 2A Heavy 2A Heavy 2A Heavy 2A Heavy 2A Heavy 2A Heavy 2A 140101 Female QC Lead M12 Female 5m. 8 way 140102 Female QC Lead M12 Female 10m. 8 way 113300 Plastic 8mm Spacers (2) for use when mounting on Ferrous Materials

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2008 Main Catalogue
56 Pages