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Reverse wrapper W400 for ARCTIC EX extrusion line

Reverse wrapper W400 for ARCTIC EX extrusion line

Reverse wrapper W400 for ARCTIC EX extrusion line

Product catalog summary
Overview
The ARCTIC EX is an automatic extrusion line designed by VOJTA for producing a wide range of ice cream products such as sticks, logs, cones, bars, cakes, and sandwiches. It offers capacities ranging from 4,000 to 20,000 pieces per hour and includes various dosing and decorating stations. The system is also suitable for use as a hardening tunnel to freeze products made by other machines.

Principal Features
  • Versatile product range with various sizes and shapes
  • Heavy-duty construction and simple operation
  • Short change-over time between products
  • High hygienic standards and modular system
  • Low capital investment

Operation Principle
Ice cream flows from continuous freezers and is pumped through extrusion or fill nozzles. Products are cut with heated wire and positioned on conveyor plates. Sticks can be inserted during the extrusion process. Filled products are synchronized with conveyor movements for precise filling. Products are transported through a hardening tunnel for rapid freezing, then automatically picked up for dipping and wrapping.

Standard Equipment
  • Transport Conveyor: Features a lubrication-free stainless steel chain with a pneumatic tightening mechanism for extended chain life.
  • Insulated Freezing Box: Made from dense polyurethane with a fully welded stainless steel floor.
  • Worktable: Stainless steel design for easy cleaning and maintenance, with an operator-friendly control panel.

Product Handling
  • Chain-based Pick-up Conveyor: Handles up to 9,000 pcs/hour with a VertiDIP system for vertical dipping.
  • Lamella Multilane Pick-up Conveyor: Handles up to 20,000 pcs/hour with multiple dipping stations and precise product transfer.

Wrapping Machine
  • Available in single or multilane configurations, offering high capacity and gentle product handling.

Control System
Controlled by an OMRON PLC with a graphic touch screen. The system allows for quick changeovers, data storage for up to 99 products, and easy preset value changes.

Technical Data
Specifications vary across models (A EX400 to A EX2000) with different hourly production capacities, tray dimensions, and worktable lengths.

Optional Equipment
  • Internet/intranet interface for remote control
  • Extended worktable and interlane distance
  • Automatic loading/unloading and cartoning equipment

Contact Information
VOJTA s.r.o., Bratří Čapků 1844/17, 101 00 Praha 10, Czech Republic. Tel: +420 272 651 533, Email: [email protected]
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Catalog excerpts

Reverse wrapper W400 for ARCTIC EX extrusion line-1

iice cream I equipment Create Your Ideas, We Will Find Solutions!

 Open the catalog to page 1
Reverse wrapper W400 for ARCTIC EX extrusion line-2

Automatic extrusion line ARCTIC EX Extrusion lines are extremely flexible and capable of producing a wide range of standard or sophisticated products which are popular in the marketplace. VOJTA extrusion systems ARCTIC EX are designed to meet the demand for a versatile, reliable and cost effective machine, able to produce sticks, logs, ball cones, bars, cakes, sandwiches etc. Capacities from 4 000 up to 20 000 pcs/hour are available, with various dosing decorating stations. ARCTIC EXTRA are also suitable for use as hardening tunnels, to quickly freeze products made by other machines. Principal...

 Open the catalog to page 2
Reverse wrapper W400 for ARCTIC EX extrusion line-3

Open design for easy cleanig Operation principle . Flowing from continuous freezers, the ice cream is pumped through extrusion or fill nozzles. Nearly any shape or flavor combination is possible. Extruded products - ice cream is cut with heated wire and slices are accurately positioned on conveyor plates. A stick is inserted in the ice cream during extrusion process, if required. Filled products - time elapse filling station is mounted on platform, fully sychronised to the movements of conveyor plates. Pre inserted cones, boats or cups are filled at this station. The product plates are transported...

 Open the catalog to page 3
Reverse wrapper W400 for ARCTIC EX extrusion line-4

Standard Equipment: Transport conveyor Inside the tunnel the conveyor chain follows a double spiral path around a robust, stainless steel frame. Sprockets guide the position of chain. ARCTIC EX lines are fitted with a lubrication-free stainless steel chain to meet maximum cleanability and hygiene standards. A pneumatic chain tightening mechanism provides precise and simple adjustable chain tension which ensures extended chain life and long production periods . The main chain drive is located inside the tunnel and the main drive motor is controlled by frequency converter for easy speed adjustment....

 Open the catalog to page 4
Reverse wrapper W400 for ARCTIC EX extrusion line-5

Wrapping machine A single lane or multilane wrapping machine is located at the end of pick-up unit. Single lane wrapping machines Flow –pack system, with/without pocket conveyor for precise product position. Ideal solution for small and medium size production. • Servodriven • Photocell for print registration • Electronic cutting jaws • No product – no bag options • Automatic foil replacement options VertiDIP - vertical dipping of sticks Multilane wrapping machines Multi-lane principle combines high capacity with gentle handling of every product. It also offers maximum reliability because of the...

 Open the catalog to page 5
Reverse wrapper W400 for ARCTIC EX extrusion line-6

Standard worktable for production of sticks, sandwiches and stickless products Equipment for production of ball cones Worktable II. for special products

 Open the catalog to page 6
Reverse wrapper W400 for ARCTIC EX extrusion line-7

Standard layouts: ARCTIC EX 400 (h= 2800 mm) (special layouts on reguest)

 Open the catalog to page 7
Reverse wrapper W400 for ARCTIC EX extrusion line-8

Technical Data Tunnel Tray dimensions Number of trays Freezing time Interlane distance chain type chain type Number of rows Worktable Worktable length Number of workstations Product handling Pick-up system Dipping stations max. chain type lamella type lamella type lamella type 3 Wrapping Wrapper type Single lane wrapping machine Multilane wrapping machine Refrigeration Evaporator capacity Fin distance Cartoning available upon request Optional Equipment • Internet/intranet interface for manager supervisoring and remote control • Extended worktable for additional product stations • Extended interlane...

 Open the catalog to page 8

All Ice Com GmbH catalogs and technical brochures

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  2. SF-1500 3D

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  3. LF-04/06/08

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  4. W1/W2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.