GENERAL CATALOGUE

GENERAL CATALOGUE
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GENERAL CATALOGUE

Product catalog summary
Overview: This document serves as a comprehensive catalog for winding technology components, focusing on clamping chucks, winding shafts, brakes, safety chucks, web controls, and winders. It provides detailed specifications and options for various types of winding shafts and related accessories.
Clamping Shafts: The catalog details different types of clamping shafts, including lightweight aluminum profiles, high-performance shafts, and standard aluminum shafts. Each type is designed for specific applications, with customization options available. Aluminum profile shafts are noted for their low weight and cost-effectiveness, suitable for frequent roll changes and medium loads.
High-Performance Clamping Shafts: These robust shafts are suitable for high loads and can be customized with features like body material and clamping elements. Optional accessories include measuring scales and stop limit rings.
IBD Standard Aluminum Clamping Shafts: These shafts offer quick delivery and cost advantages, with standard journals available from stock, providing better delivery times and lower prices.
Pneumo-Mechanical Precision Shafts: Known for high precision and rugged design, these shafts achieve a concentricity of 0.1 mm and are suitable for large loads and high-speed applications.
Flat Hose Shell Clamping Shafts: Suitable for winding without cores, effective for thin-walled winding cores, with optional material clamping available.
Technical Specifications: Detailed technical specifications for each shaft type are provided, including clamping range, material options, and optional accessories. A comparison of different shaft types based on load capacity, flexibility, winding speed, handling, maintenance, torque, and other parameters is included.
Clamping Chucks: The document provides detailed information on various types of clamping chucks, focusing on IBD Wickeltechnik's innovative products. It highlights the advantages, specifications, and applications of different clamping systems, including pneumatic, pneumomechanical, mechanical, and aluminum clamping cones.
Specifications: Specifications for clamping chucks designed for core diameters ranging from 70 to 500 mm are outlined, with options for other diameters upon request.
Procedures: Installation and maintenance procedures for clamping chucks are described, emphasizing ease of use and cost-effectiveness.
Standards and Recommendations: Recommendations for using specific materials for clamping bars and mechanical chucks for maximum control and reduced damage to cardboard cores are provided.
Brake Systems: The document provides a technical overview of brake systems, including disc brakes and magnetic powder brakes, designed for high-force applications with easy maintenance.
Safety Chucks and Web Control Systems: Detailed technical specifications and operational guidelines for safety chucks and web control systems are provided, including maximum beam weight, torque, and insert dimensions for different models.
Web@path Regulator and Sensors: Descriptions of the web@path regulator, AT series linear actuators, WG series offset pivot guides, and sensors like SU ultrasonic and SIR infrared sensors are included.
Multi-station Winder: A solution allowing multiple material webs to be unwound simultaneously, saving space and time, is described.
Cantilever Mounted Winding Shaft: The WWL module is a compact assembly designed for cantilever-mounted applications for unwinding and winding various materials.
Contact Information: Contact details for IBD, including their address, phone number, email, and website, are provided.
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Catalog excerpts

GENERAL CATALOGUE-1

Gesamtkatalog General catalog winding technology components

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GENERAL CATALOGUE-2

Gesamtkatalog General catalog

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GENERAL CATALOGUE-3

SPANNWELLEN WINDING SHAFTS SPANNKÖPFE CLAMPING CHUCKS BREMSEN BRAKES KLAPPLAGER SAFETY CHUCKS WICKLER WINDER

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GENERAL CATALOGUE-5

SPANNWELLEN WINDING SHAFTS Spannwellen Übersicht Spannwellen mit leichtem Aluminium Profil Hochleistungs Spannwellen IBD Standard Aluminium-Spannwellen Pneumo-mechanische Präzisionswellen Flachschlauch Schalen Spannwellen Spannwellen Lagereinheiten Friktionswellen Spannwellenadapter / Reifenadapter Füllpistolen Ersatzteile Clamping shafts overview Clamping shafts with lightweight aluminium profile High-performance clamping shafts IBD Standard Aluminium-clamping shafts Pneumo-mechanical precision shafts Flat hose shell clamping shafts Clamping shafts Bearing Units Differential shafts Clamping...

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GENERAL CATALOGUE-6

IHRE HOHEN ANFORDERUNGEN SIND UNSERE HERAUSFORDERUNG. Um sie in technologisch hochwertige Wickelwellen umzusetzen. Mit der Erfahrung und dem Wissen von über 30 Jahren verfügen wir über einen hohen Knowhowund Kompetenzvorsprung für alle Bereiche, in denen qualitativ hochwertige Spannwellen und Wickelwellen gefordert sind. Sie bilden das solide Fundament für besonders hohe Belastungsanforderungen. IBD Wickeltechnik erfüllt damit höchste Ansprüche in der Qualität, in der Technologie, aber gleichzeitig auch in einem umfassenden Zubehörangebot. YOUR HIGH REQUIREMENTS ARE OUR CHALLENGE. In order to...

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GENERAL CATALOGUE-7

SPANNWELLEN WINDING SHAFTS Flexibilität (Rollenbreiten) Instandhaltung / Wartung Drehmoment Hülsenlos Preis - Leistung Winding shaft comparison PSW-F © FRICTION SHAFT WITH SHAFT load capacity flexibility (roll width) winding speed torque core less journal design service life

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GENERAL CATALOGUE-8

SPANNWELLEN AUS LEICHTEM ALUMINIUM-PROFIL CLAMPING SHAFTS MADE FROM LIGHTWEIGHT ALUMINIUM PROFILE

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GENERAL CATALOGUE-9

Range of profiles series PSW-F Durch das geringe Eigengewicht sind die Aluminiumpro- Due to its low dead weight, the aluminum profile clamping shafts are particularly popular in applications where there are frequent replacements of rolls. They are ideally suited for standard sleeves (Ø 70-200mm) and medium load. Its low purchase price is another big advantage. fil-Spannwellen besonders bei Anwendungen beliebt, bei denen es zu häufigen Rollenwechseln kommt. Sie sind ideal geeignet bei Standardhülsen (Ø 70-200mm) und mittlerer Belastung. Der geringe Anschaffungspreis ist ein weiterer großer Vorteil....

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GENERAL CATALOGUE-10

HOCHLEISTUNGS SPANNWELLEN HIGH-PERFOMANCE CLAMPING SHAFTS

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GENERAL CATALOGUE-11

Clamping Shafts Series PSW-Z Diese Spannwellen sind sehr robust und für hohe This clamping shafts are very sturdy and suitable for high loads. Due to their special design, many special customer solutions can be realized. Body material, clamping elements or the features of the journals can be customised for each application according to customer requirements. Belastungen geeignet. Durch den speziellen Aufbau lassen sich viele Sonderlösungen realisieren. Tragrohrmaterial, Spannelemente oder die Beschaffenheit der Zapfen können für jede Anwendung nach dem Wunsch des Kunden angepasst werden. Produktspezifikation...

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GENERAL CATALOGUE-12

IBD STANDARD ALUMINIUM-SPANNWELLEN IBD STANDARD ALUMINIUM-CLAMPING SHAFTS Schnell, unkompliziert und preiswert! Quick, simple and low-priced! Um den Wünschen unserer Kunden nach besseren Lie- To meet the requirements of our customers for better delivery times and lower prices, we have a series of IBD standard clamping shafts ready. ferzeiten und günstigeren Preisen zu entsprechen, stellen wir eine IBD Standard-Spannwellen-Linie bereit. Die Zapfen der IBD Standard-Linie sind immer ab Lager vorrätig und können somit kurzfristig geliefert werden. Zudem bietet sie einen erheblichen Preisvorteil auf...

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GENERAL CATALOGUE-13

Dreikant triangular Vierkant square SPANNWELLEN WINDING SHAFTS 30er Vierkant square Bearing journal with holder groove, 75 mm long with hardened groove for direct lifting. Lagerzapfen mit Aufnahmenute, 75mm lang mit gehärteter Nut für eine direkte Aufnahme. Standard Lagerzapfen / Standard journals Standard Spannleisten / Standard clamping bars Aluminium, Gummi-Stahl, Gummi, oder Kunststoff Aluminum, rubber-steel, rubber or plastic

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GENERAL CATALOGUE-14

PNEUMO-MECHANISCHE PRÄZISIONSWELLEN PNEUMO-MECHANICAL PRECISION SHAFTS

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GENERAL CATALOGUE-15

Diese Präzisionswellen erreichen eine Rundlaufge- With this precision shafts we achieve a concentricity of 0.1 mm at the tensioned sleeve. Despite its precision, this shafts have a very rugged design and are suitable for large loads. This shafts can be equipped with various high-quality clamping pieces, if needed they can be supplied with a measuring scale and stop ring. nauigkeit von 0,1 mm an der gespannten Hülse. Trotz ihrer Präzision verfügen diese Wellen über eine sehr robuste Bauweise und sind auch für große Lasten geeignet. nen werden und nach Wunsch auch mit Maßskala und An- Pneumo-mechanical...

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GENERAL CATALOGUE-16

FLACHSCHLAUCH SCHALEN SPANNWELLEN FLAT HOSE SHELL CLAMPING SHAFTS Spannschalen sind die Spannwellen besonders zum Wickeln ohne Hülse geeignet. Ebenfalls bei sehr dünnwandingen Wickelhülsen sind diese Wellen sehr vorteilhaft einzusetzen, da die Hülsen durch die fast geschlossene Kontur der Schalen nur sehr wenig deformiert werden. Optional sind die Wellen mit Due to the use of enclosing clamping shells, the expansion shafts are particularly suitable for winding without cores. These shafts are also very effective for very thin-walled winding cores, as the cores are only very slightly deformed by...

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GENERAL CATALOGUE-17

ten sind als Flanschlager oder als Stehlager erhältlich. Maschine geeignet. FLANSCHLAGER / FLANGE BEARING UNIT SPANNWELLEN WINDING SHAFTS Max Belastung [kg] in Bezug auf BL Max load capacity [kg] in relation to BL STEHLAGER / FOOT MOUNTED BEARING UNIT Max Belastung [kg] in Bezug auf BL Max load capacity [kg] in relation to BL * = Varianten verfügen nur über 2 Befestigungsbohrungen / Variants have only 2 mounting holes. Flanschlager / Flange Bearing Unit 5 Power absorption in the middle. Part lenght (BL) Power absorption in the middle. Stehlager / Foot Mounted Bearing Unit The expanding chuck...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.