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Worm Gearbox

Product catalog summary

Unit Designation: This section outlines the types and designations of gearboxes, including those with aluminum and cast iron housings. It specifies configurations such as input shaft, motorized options, and IEC B14 input flange.

Input Options: Details various input configurations for gearboxes, including solid input shafts and motorized options.

Options: Lists gearbox and motor options, including output flanges, shafts, brakes, encoders, and fans. Special options for IRS and IRSD series are highlighted.

Output Options: Describes the output configurations available, such as hollow output shafts, left/right output shafts, and double output options.

Mounting Options and Variations: Explains the mounting and coupling variations for gearboxes, including special shaft dimensions and materials.

Gearboxes Components Variations: Discusses variations in gearbox components, such as oil types, seals, and covers, with options for special configurations and materials.

Overview: The document provides detailed specifications and variations for bearings, housings, gears, paints, motors, and gearboxes. It includes codes for different options and variations, along with their descriptions in multiple languages.

Bearings: Lists various types of bearings, including reinforced output and input bearings, special brand and dimension bearings, and backstop bearings for specific series. It highlights the availability of these bearings in different series and their applications.

Housing and Gears: Mentions special housing options and materials, along with special gear manufacturing and gear ratios. Notes that certain codes are equivalent, indicating interchangeable options.

Paint Options: Lists various paint types, including special colors, epoxy, acrylic, water-based, and anti-corrosion paints, each with specific applications and environments.

Motor Variations: Details motor variations, including voltage and frequency options, IP classifications, isolation classes, and efficiency classifications. Specifies standard options and advises consulting technical teams for non-standard environments.

Motor Components: Provides variations in motor components such as brake brands and types, encoders, thermistors, heaters, and external fans. Lists special motor types like servo, DC, vector, and explosion-proof motors.

Gearbox Ordering: Includes instructions for ordering gearboxes, detailing gearbox types, housing sizes, motor sizes, and mounting options. Emphasizes the importance of selecting the correct service factor based on load characteristics and daily operation time.

Service Factor: Explains the concept of service factor, which depends on the technical specifications of the driven machine. Categorizes loads into uniform, moderate, and heavy, and provides examples for determining the minimum service factor required.

Load Characteristics: Outlines different load characteristics for gearboxes, with examples of applications such as excavators, pumps, and slewing gears, each with specified load types.

Brakes with Cooling Fan: This type of brake is mounted on the fan side of an electric motor by extending the motor shaft and fan cover to utilize the fan. It is necessary for continuously running motors.

Brakes with Micro Switch: These brakes prevent undesirable conditions caused by the high starting current of motors. The motor starts after the brake is disengaged using a micro switch, making it suitable for high power geared motors.

Non-delayed or Delayed Braking of Geared Motors: Brakes are designed to operate in both delayed and non-delayed conditions, with delayed operations being standard. This is important for various industrial machines.

Brakes without Cooling Fan: These brakes are mounted directly at the cooling fan location, with the fan and outer cover removed. They are recommended for applications with reduced operating time.

Brakes with Cooling Fan: Similar to the first type, these brakes are mounted at the rear of the cooling fan location and require an extended motor shaft. They are recommended for continuous use.

Manual Release Brakes: These brakes are equipped with a manual release key to avoid prolonged stops due to high motor load, allowing immediate motor restart. They are suitable for high power motors.

Operating Voltage of Brakes: Brakes are manufactured to operate at 24V-DC or 220V-AC. 220V brakes connect directly to the motor terminal box, while 24V brakes require a 220/30V transformer with a rectifier unit.

Required Ordering Data for Brakes: When ordering brakes, specify brake torque, type, and operating voltage. Indicate if a transformer with a rectifier unit is needed for 24V brakes.

Brake Selection Table: Provides motor size, power, and braking torque for different motor speeds and applications.

Direction of Rotation of Gearbox with Backstop: In applications where the gearbox should not slip when stopped, a locked ball bearing is used. The direction of rotation is specified as clockwise or counterclockwise.

Mounting Positions: Foot-mounted gearboxes are defined by "P" and flange-mounted by "V". The standard mounting position is "W1" unless otherwise specified.

Oil Quantities Per Mounting Position: Specifies the oil quantities required for different mounting positions and gearbox types.

Lubricant Table: Lists types of lubricants, viscosity classes, and usage temperatures for mineral and synthetic oils.

Motor Performance: Details motor power, speed, rated current, torque, efficiency, and IE class for various motor types and speeds.

Overview: The document provides performance tables for worm geared motors, detailing various specifications such as power output, speeds, ratios, service factors, output torque, and radial loads. These tables are crucial for selecting the appropriate motor for specific applications.

Key Sections:

Specifications: The tables list specifications for different motor types, including power (in kW and Hp), output speeds (in rpm), reduction ratios, service factors, output torque (in Nm), and radial loads (in N).
Performance Data: Each motor type is associated with specific performance data, indicating how the motor will perform under various conditions. This includes the service factor, which is a measure of the motor's capacity to handle overloads.
Motor Types: Various motor types are listed, such as İRSAM, İRSFM, and SM series, each with unique characteristics and performance metrics.

Data Interpretation: The tables provide a comprehensive view of how different motors perform under specific conditions, allowing for informed decision-making when selecting a motor for industrial applications. The data includes critical parameters like power output and torque, which are essential for ensuring the motor meets the operational requirements.

Conclusion: This document serves as a technical guide for engineers and technicians in selecting the appropriate worm geared motor based on detailed performance metrics. Understanding these tables is essential for optimizing motor performance and ensuring reliability in various industrial applications.

Catalog excerpts

SOIMIB Vidal' Bed"”°^ Sans Fin ______—- - . Réducteurs a R°ue Worm Gearbox / Reau

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Tip Tanimlamalari Unit Designitation / Types et designations Giri§ Opsiyonlari Input Options / Options d’entrée Opsiyonlar Options / Options £iki§ Opsiyonlari Output Options / Options de sortie Redüktor Baglanti Varyasyonlari Mounting Options and Variations / Options de montage et d’accouplement Redüktor Komponent Varyasyonlari Gearboxes Components Variations / Options et variations Motor Varyasyonlari Mounting Options and Variations / Options de montage et d’accouplement Motor komponent varyasyonlari Motor’s Components Variations / Composant et options moteurs Redüktor Sipari§ Gearbox Ordering...

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ÍQÍNDEKÍLER / INDEX / TABLE DES MATIERES Fren Segim Tablosu Brake Selection Table / Table de sélection des freins Geri Donü§ Kilitli Redüktorlerde Donme Yonü Direction of Rotation of the Gearbox With a Backstop / Sens de rotation des roulement anti-retour Montaj Pozisyonlari Mounting Positions / Position de montage Montaj Pozisyonlarina Bagli Olarak Yag Miktarlari Oil Quantities Per Mounting Position / Quantités d’huiles en fonction des positions de montage Yag Tablosu Lubricant Table / Huiles et lubrifiants Qift govdeli redüktorler montaj §ekilleri Mounting Position of Dual Housing Gearboxes...

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S SERİSİ / SERIES / SÉRIES • Aluminyum gövdeli sonsuz vidalı redüktörler • Worm geared unit with aluminium housing • Réducteur à roue et vis sans fin avec carter en aluminium • 5 Farklı gövde büyüklüğü • Torque range from 13 to 388 Nm • Ratio range from 7.5 to 100

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SERİSİ / SERIES / SÉRIES • Döküm gövdeli sonsuz vidalı redüktörler • Worm geared unit with cast iron housing • Réducteur à roue et vis sans • 8 Farklı gövde büyüklüğü • Torque range from 96 to 16876 Nm • Ratio range from 7.25 to 115

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İRSD SERİSİ / SERIES / SÉRIES • Döküm gövdeli helisel sonsuz vidalı redüktörler • Helical worm geared unit with cast iron housing • Réducteur hélicoïdal à roue et vis sans fin avec carter en fonte • 5 Farklı gövde büyüklüğü • Torque range from 211 to 4479 Nm • Ratio range from 25 to 333

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Genel Bilgiler General Information Informations générales

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Tip TanimlamalariUnit Designitation / Types et designationsAluminyum govdeli sonsuz vidali redüktorler Aluminium housing worm gearbox / Réducteurs a roue et vis sans fin, cárter en aluminium Kod Doküm govdeli helisel - sonsuz vidali redüktorler Cast iron housing helical - worm gearbox / Réducteurs hélicoidal a roue et vis sans fin, cárter en fonte Kod

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Giri§ Opsiyonlari Input Options / Options d’entrée Í.Mak S SM SP Giri§ milli Motorlu IEC pam flan§li Solid input shaft With motor Avec arbre de sortie Avec moteur Avec bride PAM - IEC írsa Giri§ milli Solid input shaft Avec arbre de sortie írsam Motorlu With motor Avec moteur írsap IEC pam flanfli IEC input flange Avec bride de sortie PAM - IEC írsd Giri§ milli Solid input shaft Avec arbre de sortie írsdm írsdp Motorlu IEC pam flan§li With motor Avec moteur Avec bride de sortie PAM - IEC

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Options / Options Redüktor opsiyonlari / Gearboxes options / Options des motoréducteurs

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Çıkış Opsiyonları Output Options / Options de sortie S…SD Çift çıkış milli Double output shaft Double arbre de sortie S….SL Çıkış milli (sol) Output shaft ( Left ) Arbre de sortie ( Gauche ) S…FD Çift çıkış flanşlı Double output flange Double bride de sortie S…FL-SL Çıkış milli - Çıkış flanşlı (sol) Output shaft - Output flange ( Left ) Arbre et bride de sortie ( Gauche ) S…FD-SD Çift çıkış flanşlı- Çift çıkış milli Double output flange - Double output shaft Bride de sortie double - Arbre de sortie double S…FL Çıkış flanşlı (sol) Output flange ( Left ) Bride de sortie ( Gauche ) S…C Alın milli...

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LMak Qiki§ Opsiyonlari Output Options / Options de sortie írs.. Delik milli Hollow output shaft Arbre creux ÍRS...SD Qift giki§ milli Double output shaft Double arbre de sortie írsf.fd Delik milli - Qift giki§ flan§li Double output flange Double bride de sortie Qiki§ milli - Qiki§ flan§li (sol) Output shaft - Output flange ( Left) Arbre et bride de sortie ( Gauche ) Qift giki§ flan§li- Qift giki§ milli Double output flange - Double output shaft Bride de sortie double - Arbre de sortie double Delik milli - Qiki§ flan§li (sol) Output flange ( Left) Bride de sortie ( Gauche ) Alin milli Input shaft Arbre...

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Qiki§ Opsiyonlari Output Options / Options de sortie i.Mak ¡RSD.. Delik milli Hollow output shaft Arbre creux ¡RSD...SD Qift giki§ milli Double output shaft Double arbre de sortie IRSDF...FD Qift giki§ flan§li Double output flange Double bride de sortie IRSDF...FL-SL Qiki§ milli - Qiki§ flan§li (sol) Output shaft - Output flange ( Left) Arbre et bride de sortie ( Gauche ) IRSDF...FD-SD Qift giki§ flan§li- Qift giki§ milli Double output flange - Double output shaft Bride de sortie double -Arbre de sortie double ¡RSDF...FL Delik milli - £iki§ flan§li (sol) Output flange ( Left ) Bride de sortie...

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Redüktor Baglanti Varyasyonlari Mounting Options and Variations / Options de montage et d’accouplement c: cd s oq Q. Qiki; mili / Output shaft / Arbre de sortie Kod / Code istenilen degigilklik ürünün standart flan; üzerinde yapilamayip yeni bir flan; tasarlanmasi durumudur. / In the case your configuration require the production of a special flange / Dans le cas ou la configuration de votre applicati

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Worm Gearbox

Worm Gearbox

Catalog excerpts

All I-MAK Réducteurs catalogs and technical brochures