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Worm gear units - S Series

Worm gear units - S Series

Product catalog summary

Specifications:
The document details specifications for various components such as seals, bearings, housing, gears, paint, and motor variations. It includes options for special dimensions, materials, and configurations. For instance, seals can be made of Viton or have special configurations, while bearings may be reinforced or come from specific brands.

Procedures:
Guidelines are provided for ordering gearboxes, including specifying type, size, and mounting options. The document also explains the service factor calculation, which is based on load characteristics and daily operation time.

Standards:
Standard motor specifications include a voltage of 400 V, frequency of 50 Hz, IP classification of IP 55, isolation class F, and efficiency classification IE 2.

Recommendations:
For environments outside 0°C to 40°C, consulting the technical team is advised. Recommendations are also given for selecting the appropriate service factor based on load type and operation time.

Key Data from Tables:
Tables provide detailed options for components like paint types (epoxy, acrylic, water-based, anti-corrosion), motor variations (servo, DC, vector, torque, hydraulic, pneumatic, explosion-proof), and encoder types (HPL, HTL, TTL with various pulse counts).

Critical Information:
The service factor is essential for selecting the right gearbox for different load conditions, with heavy load applications requiring a higher service factor. The document stresses considering the number of starts and daily operation hours in the service factor calculation.

Brake Types and Applications:

Brakes without Cooling Fan: Suitable for motors with short operation periods, mounted by removing the cooling fan and cover.
Brakes with Cooling Fan: Necessary for continuously running motors, mounted by extending the motor shaft and fan cover.
Brakes with Micro Switch: Ideal for high-power geared motors, preventing delayed disengagement due to high starting currents.

Braking Conditions:
Brakes can operate in delayed and non-delayed conditions, with delayed operations being standard.

Operating Voltage of Brakes:
Brakes operate at 24V-DC or 220V-AC. 220V brakes connect directly to the motor terminal box, while 24V brakes require a 220/30V transformer with a rectifier unit.

Ordering Data for Brakes:

Brake Torque
Brake Type
Brake Operating Voltage
Specify if a 220/30V transformer with rectifier unit is needed for 24V brakes.

Brake Selection and Specifications:
Tables provide motor sizes, braking torque, and power specifications for different motor speeds and applications.

Direction of Rotation with Backstop:
For applications where gearboxes should not slip when stopped, a locked ball bearing is used. Rotation directions are specified as counterclockwise (CCW) or clockwise (CW).

Mounting Positions:
Foot-mounted gearboxes are "P" and flange-mounted are "V". The standard mounting position is "W1" unless specified otherwise.

Oil Quantities per Mounting Position:
Tables specify oil quantities required for different mounting positions and gearbox types.

Lubricant Specifications:
Details on mineral and synthetic oils, including viscosity classes and usage temperatures, are provided for various applications.

Motor Performance:
Specifications for motor power, speed, rated current, torque, and efficiency are detailed for different motor types and speeds.

Overview:
The document provides detailed performance tables for worm gear units and helical worm geared motors, including specifications, efficiency, output torque, and radial load capacities for various models and configurations.

Specifications:
Tables list power output in kilowatts (kW) and horsepower (Hp), output speeds in revolutions per minute (r.p.m), gear ratios, efficiency percentages, and output torque in Newton-meters (Nm). Radial load capacities are also provided in Newtons (N).

Performance Tables:
Multiple tables are categorized by torque ranges, such as 69-142 Nm, 132-262 Nm, and up to 4241-4257 Nm, providing data on power, speed, efficiency, and load capacities for different gear types and service factors.

Key Parameters:
Service Factor (Sf): Indicates the reliability and durability of the gear unit under specified conditions. Efficiency (η): Represents the percentage of input power converted to output power. Output Torque (M2): The torque available at the output shaft, crucial for determining the gear unit's capability to drive loads.

Recommendations:
The document suggests selecting gear units based on the required output torque and efficiency for specific applications, emphasizing the importance of considering service factors to ensure longevity and performance under varying load conditions.

Dimension Pages:
The latter part of the document includes dimension pages for worm gearboxes, providing detailed measurements necessary for installation and integration into mechanical systems.

Catalog excerpts

Sonsuz Vidali Reduktorler Worm Gearbox I Reducteurs a Roue et Vis Sans Fin Gearboxes and Drives / Moto Reducteurs

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İÇİNDEKİLER / INDEX / TABLE DES MATIÈRES Ti̇ p Tanımlamaları Unit Designitation / Types et designations Giriş Opsiyonları Input Options / Options d’entrée Opsiyonlar Options / Options Çıkış Opsiyonları Output Options / Options de sortie Redüktör Bağlantı Varyasyonları Mounting Options and Variations / Options de montage et d’accouplement Redüktör Komponent Varyasyonları Gearboxes Components Variations / Options et variations Motor Varyasyonları Mounting Options and Variations / Options de montage et d’accouplement Motor komponent varyasyonları Motor’s Components Variations / Composant et options...

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İÇİNDEKİLER / INDEX / TABLE DES MATIÈRES Fren Seçim Tablosu Brake Selection Table / Table de sélection des freins Geri Dönüş Kilitli Redüktörlerde Dönme Yönü Direction of Rotation of the Gearbox With a Backstop / Sens de rotation des roulement anti-retour Montaj Pozisyonları Mounting Positions / Position de montage Montaj Pozisyonlarına Bağlı Olarak Yağ Miktarları Oil Quantities Per Mounting Position / Quantités d’huiles en fonction des positions de montage Yag Tablosu Lubricant Table / Huiles et lubrifiants Çift gövdeli redüktörler montaj şekilleri Mounting Position of Dual Housing Gearboxes...

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S SERİSİ / SERIES / SÉRIES • Aluminyum gövdeli sonsuz vidalı redüktörler • Worm geared unit with aluminium housing • Réducteur à roue et vis sans fin avec carter en aluminium • 5 Farklı gövde büyüklüğü • Torque range from 13 to 388 Nm • Ratio range from 7.5 to 100

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İRS SERİSİ / SERIES / SÉRIES • Döküm gövdeli sonsuz vidalı redüktörler • Worm geared unit with cast iron housing • Réducteur à roue et vis sans fin avec carter en fonte • 8 Farklı gövde büyüklüğü • Torque range from 96 to 16876 Nm • Ratio range from 7.25 to 115

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İRSD SERİSİ / SERIES / SÉRIES • Döküm gövdeli helisel sonsuz vidalı redüktörler • Helical worm geared unit with cast iron housing • Réducteur hélicoïdal à roue et vis sans fin avec carter en fonte • 5 Farklı gövde büyüklüğü • Torque range from 211 to 4479 Nm • Ratio range from 25 to 33

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Genel Bilgiler General Information Informations générales

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Ti̇ p Tanımlamaları Unit Designitation / Types et designations Aluminyum gövdeli sonsuz vidalı redüktörler Aluminium housing worm gearbox / Réducteurs à roue et vis sans fin, carter en aluminium Kod S… Type designation Giriş milli - ayak montajlı - delik milli Input shaft - foot mounted - hollow shaft Arbre d'entrée - a patte - arbre creux Motorlu - ayak montajlı - delik milli With motor - foot mounted - hollow shaft Avec moteur - a pattes - arbre creux IEC B14 giriş flanşlı - ayak montajlı - delik milli IEC B14 input flange - foot mounted - hollow shaft Bride d'entrée IEC B14 - a pattes - arbre...

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Giriş Opsiyonları Input Options / Options d’entrée SM Motorlu With motor Avec moteur SP IEC pam flanşlı IEC input flange Avec bride PAM - IEC İRSA Giriş milli Solid input shaft Avec arbre de sortie İRSAM Motorlu With motor Avec moteur İRSAP IEC pam flanşlı IEC input flange Avec bride de sortie PAM - IEC İRSD Giriş milli Solid input shaft Avec arbre de sortie İRSDM Motorlu With motor Avec moteur İRSDP IEC pam flanşlı IEC input flange Avec bride de sortie PAM - IEC Giriş Opsiyonları / Input Options / Options d’entrée S Giriş milli Solid input shaf

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Opsiyonlar Options / Options Redüktör opsiyonları / Gearboxes options / Options des motoréducteurs Opsiyon Sağ taraf çıkış flanşı Output flange right Bride de sortie ( Droite ) Sol taraf çıkış flanşı Output flange left Bride de sortie ( Gauche ) Çift çıkış flanşı Double output flange Bride de sortie ( Double ) Sağ taraf çıkış mili Output shaft right Arbre de sortie ( Droite) Sol taraf çıkış mili Output shaft left Arbre de sortie ( gauche ) Çift çıkış mili Output shaft double Arbre de sortie ( Double ) Alın mili Double input shaft Arbre d'entrée ( Double ) Alın miline fren bağlantısı Double input...

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Çıkış Opsiyonları Output Options / Options de sortie S…SD Çift çıkış milli Double output shaft Double arbre de sortie S….SL Çıkış milli (sol) Output shaft ( Left ) Arbre de sortie ( Gauche ) S…FD Çift çıkış flanşlı Double output flange Double bride de sortie S…FL-SL Çıkış milli - Çıkış flanşlı (sol) Output shaft - Output flange ( Left ) Arbre et bride de sortie ( Gauche ) S…FD-SD Çift çıkış flanşlı- Çift çıkış milli Double output flange - Double output shaft Bride de sortie double - Arbre de sortie double S…FL Çıkış flanşlı (sol) Output flange ( Left ) Bride de sortie ( Gauche ) S…C Alın milli...

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Çıkış Opsiyonları Output Options / Options de sortie Çıkış opsiyonları / Output options / Options de sortie İRS.. Delik milli Hollow output shaft Arbre creux İRS…SD Çift çıkış milli Double output shaft Double arbre de sortie İRS….SL Çıkış milli (sol) Output shaft ( Left ) Arbre de sortie ( Gauche ) İRSF…FD Delik milli - Çift çıkış flanşlı Double output flange Double bride de sortie İRSF…FL-SL Çıkış milli - Çıkış flanşlı (sol) Output shaft - Output flange ( Left ) Arbre et bride de sortie ( Gauche ) İRSF…FD-SD Çift çıkış flanşlı- Çift çıkış milli Double output flange - Double output shaft Bride...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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