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I-MAK Réducteurs
Roll form gear unit - ADK/ADS Series

Roll form gear unit - ADK/ADS Series

Product catalog summary

General Features of ADK/ADS Series Gear Units: The ADK/ADS series gear units are specifically designed for the roll form industry, offering configurations that minimize initial investment costs while enhancing production capacity. They feature a double input shaft configuration for linear mounting and can be driven by either a single or twin motor. The housing design reduces the distance between gearboxes, optimizing the line length.

Mounting Options and Variations: Various mounting options for output and input shafts are outlined, including special dimensions, materials, and configurations such as hardened shafts and multiple key applications.

Gearbox Component Variations: The document details options for oil types, seals, bearings, housing, gears, and paint, allowing for extensive customization. Special emphasis is placed on synthetic and food-compatible oils, reinforced bearings, and anti-corrosion paints.

Service Factor: The service factor (FS) is essential for determining the gearbox's suitability based on load characteristics. It varies with the type of load (uniform, moderate, heavy) and daily working hours. Examples are provided to illustrate how to select the appropriate FS for different applications.

Load Characteristics of Gearboxes: Machines are categorized by load type, such as excavators, conveyors, and chemical industry equipment, providing guidance on selecting gearboxes based on operational demands.

Lubricant Table: A table provides information on suitable lubricants for different operating conditions, including synthetic and cold-resistant oils.

Control and Maintenance: Guidelines for the control and maintenance of gearboxes are provided to ensure longevity and optimal performance.

Certifications: The document lists certifications that the gear units comply with, ensuring quality and reliability.

Dimensions and Parts List: Detailed dimensions and a parts list for the ADK series are included, facilitating easy reference for assembly and maintenance.

Specifications: Various types of oils and lubricants are listed with their specifications, including ISO VG ratings and temperature ranges. For example, ISO VG 100 CLP is suitable for temperatures from -5 to +100 degrees, while ISO VG 320 CLP PG can operate from -25 to +140 degrees.

Procedures: Dimensions pages for different series of gearboxes, such as ADK and ADS series, detail the measurements and specifications for parallel shaft motor gearboxes.

Parts Lists: Detailed spare parts lists are provided for different types of gearboxes, including ADK and ADS series. Each part is listed with its corresponding number and description in multiple languages (English, Turkish, and French). Key components include input shafts, gear wheels, bearings, seals, and bolts.

Norms and Recommendations: The document outlines the torque and ratio ranges for the ADS series gearboxes, specifying a torque range from 1465 to 2400 Nm and a ratio range from 1.044 to 1486.

Contact Information: Contact details for I-MAK USA and I-MAK Turkey are provided, including addresses, phone numbers, fax numbers, and email addresses.

Catalog excerpts

Sac Şekil Verme Redüktörü Roll Form Gear Units Réducteurs Pour Profileuses

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ADK Serisi Reduktorlerin Genel OzeMikleri Descriptions and Specifications of the Serie ADK / Descriptions et specifications de la serie ADK Reduktor Baglanti Varyasyonlari Mounting Options and Variations / Options de montage et d’accouplement Reduktor Komponent Varyasyon lari Gearboxes Components Variations / Options et variations Servis Faktoru Service Factor / Service facteur Reduktor Yukleme Karakteristikleri Load Charasteristics of Gearboxes / Types de machines et applications Motor igletme Degerleri Motor Performance / Performance Moteurs Yag Tablosu Lubricant Table / Huiles et lubrifiants...

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SERİSİ / SERIES / SÉRIES • Monoblok döküm gövdeli • Cast iron monobloc housing • Carter monobloc en fonte • Torque range from 2400 to 3400 Nm • Ratio range from 1 to 1,40

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ADK / ADS Serisi Redüktörlerin Genel Özellikleri ADK / ADS Serisi Redüktörlerin Genel Özellikleri / Descriptions and specifications of the ADK / ADS Series / Descriptions et spécifications de la séries ADK / ADS Descriptions and specifications of the ADK / ADS Series / Descriptions et spécifications de la séries ADK / ADS ADK / ADS serisi redüktörlerin genel özellikleri Boru, kablo kanalları, otomotiv sektörü ve birçok profillerin oluşturulmasında, roll-form hatlarına ve bunların tahriklerinde kullanılan redüktörlere ihtiyaç duyulmaktadır.Bu saca şekil verme hatları, yapılacak üretime göre birkaç...

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i.Mak Reduktor Baglanti Varyasyonlari Mounting Options and Variations / Options de montage et d’accouplement Qiki§ mili / Output shaft / Arbre de sortie Kod / Code

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Reduktor Komponent VaryasyonlariGearboxes Components Variations / Options et variationsYag / Oil / Huiles Kod / Code Rulman / Bearing / Roulement 03 CD CD * iRO ve YP serileri igin gegerlidir, diger serilerde motora uygulanmaktadir. / Available in YP and IRO Series, the other series are equiped with backstop bearings at motor side / Disponible pour les series YP et IRO, les autres series sont equipes de roulement anti-retour places sur le moteur. Govde / Housing / Carter CTJ > Boya / Paint / Peinture Kod / Code *261 kodu, 262 yi kapsamaktadir. / 261 and 262 codes are equivalent / Les codes 261...

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Servis Faktoru Service Factor / Service facteur i.Mak Servis Faktoru (FS) Servis Faktoru = igletme Katsayisi = (FS) Reduktorlerdeki bu deger, tahrik edecegi makinenin butun teknik ve karakteristik ozelliklerine dayanma suresine baglidir. Genel olarak makineler yuklenme bakimindan ug tip karakteristik gosterirler. 3. AGIR YUK (H) Ug degigik yukleme bigiminde galigan, ug ayri makinede uretilen momentler birbirine egitte olsalar, agir galigan makinede daha buyuk igletme katsayili Reduktor kullanilmaktadir. Gunluk galigma saati ise, galigan digli ve transmisyon elemanlarinin malzeme yorulmasina maruz...

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LMak Reduktor Yukleme Karakteristikleri Load Charasteristics of Gearboxes / Types de machines et applications Ekskavatorler ingaat Makinalari Kaldirma ve iletme Tesisleri Zincirli konveyor Mafsal bantli konveyorler Lastik bantli konveyorler (Dokme Yukler) Lastik bantli elevatorler Lastik cepli elevatorler Lastik bantli konveyorler (Parga Yukler) Askili konveyorler Yuk asansorleri Kovali elevatorler (Toz Malzeme) Helezon konveyor Kovali elevatorler (Pargali Malzeme) Egik asansorler Qelik bantli konveyorler Paletli konveyorler Through chain conveyors Link conveyors Belt conveyors (Bulk Goods) Ballast...

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Reduktor Yukleme KarakteristikleriLoad Charasteristics of Gearboxes / Types de machines et applications Kimya Endustrisi

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LMak Reduktor Yukleme Karakteristikleri Load Charasteristics of Gearboxes / Types de machines et applications Ving Tesisleri Metal igleme Makinalari Gida Endustri Makinalari Tahrik Makinasi

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Reduktor Yukleme KarakteristikleriLoad Charasteristics of Gearboxes / Types de machines et applications Kagit Endustri Makinalari

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Motor Performance / Performance Moteurs 1500 d/d Motorlar / Motors / Moteurs Kod

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Motor igletme Degerleri Motor Performance / Performance Moteurs i.Mak 1000 d/d Motorlar / Motors / Moteurs Kod

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Lubricant Table / Huiles et lubrifiants LMak Yag Cinsi Lubrsicant Art des Lubrifiant ISO Viskozite sinifi Viscocity class Categorie de viscosite Kullanim sicakligi Usage temperature Gebrauchs temperature d’usage C° Mineral Yag Mineral Oil Huile Mineral Sentetik Yag Synthetic Oil Huile Synthetique ISn MC 320 C|P n +100 Mobilgea Degol Energol Omala Alpha GEM 1 ISn MC 220 CIP 5 +lnn Mobilgea Degol Energol Omala Alpha GEM 1 ISn MC 15n CIP 5 +lnn Mobilgea Degol Energol Omala Alpha GEM 1 ISn MC lnn CIP 5 +lnn Degol Energol Omala Alpha GEM 1 ISn MC 32n CIP PG 25 +140 Gylgoyle Degol Enersyn Tivela Alphasyn...

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LMak Reduktorlerin Kontrol ve Bakimlari Control and Maintenance Gearboxes / Controle et maintenance des reducteurs Reduktorlerin Kontrol ve Bakimlari • Reduktorlerin yag seviyesi ve miktarini kontrol ediniz. Yagin cinsini i.MAK katalogunda yer alan yag gizelgelerini kullanarak seginiz. • Havalandirma tapasinin faal olup olmadigina bakiniz. Hava tahliye deligi galigmaz ise reduktor govdesinin iginde biriken hava, basing olugturarak kegelerden yag sizmasina sebep olur. Boylece yag azalarak gevre kirliligine yol agar ve reduktorun verimli galigmasini engellemig olur. • Reduktor baglanti civatalarinin...

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Sertifikalarımız Certifications / Certificat YERLİ MALI BELGESİ Domestic goods certificate Certificat de produit national TÜRK STANDARTLARI ENSTİTÜSÜ KRİTERE UYGUNLUK BELGESİ Certificate of conformity to Turkish standards Certificats de conformité aux standards Turcs MARKA YENİLEME BELGESİ Certificate of trademark registration Sertifikalarımız / Certifications / Certificat Certificat d'enregistrement de marque ISO 9001:2008 YÖNETİM SİSTEMİ ISO 9000:2008 Quality management system ISO 9000:2008 : Sytémes de management de la qualité ISO10002:2004 MÜŞTERİ MEMNUNİYETİ YÖNETİM SİSTEMİ ISO 10002:2004...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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