*mydirectindustry

R02

R02

Product catalog summary

General Features of İR Series Gearboxes: The IR series gearboxes are engineered for continuous operation under heavy loads and harsh conditions. They feature helical gears made from high-grade 16MnCr5 steel, hardened to 57 HRC, ensuring durability and efficiency. The robust monobloc housing is crafted from GG20 cast iron, providing high resistance and facilitating easy mounting and maintenance. These gearboxes are suitable for applications requiring high torque and efficiency, with options for different mounting configurations.

Specifications: The IR series offers 12 housing sizes, motor configurations from 0.12 kW to 160 kW, and torque options ranging from 85 Nm to 18000 Nm. The gear units are designed with an output shaft aligned with the motor shaft, ensuring smooth and quiet operation.

Unit Designations and Input Options: Various configurations are available, including solid input shafts, motorized options, and IEC flange mounts. These options provide flexibility for different application needs.

Output Options: The gearboxes offer multiple output configurations, including foot-mounted, flange-mounted, and combinations thereof, to suit diverse installation requirements.

Mounting and Component Variations: The document details various mounting options and component variations, including special shaft dimensions, materials, and hardened shafts. It also covers options for oil types, seals, bearings, housing materials, gears, and paint types.

Motor Variations: Options for motor voltage, frequency, protection class, and insulation class are provided, allowing customization to specific operational environments.

Service Factor and Load Characteristics: The document includes guidelines for determining the appropriate service factor and understanding load characteristics to ensure optimal gearbox performance.

Brakes and Brake Selection: Various brake options are available, including manual release and double brakes, with a selection table to assist in choosing the appropriate brake type.

Additional Information: The document also covers control and maintenance procedures, mounting positions, oil quantities, and ordering information, along with certifications and general information about the IR series.

Specifications: The document outlines various components and specifications for bearings, motors, and gearboxes. It specifies the temperature range for environments (0°C to 40°C) and provides codes for different types of bearings, such as those for hot or cold environments, isolated bearings, and bearings with greasing nipples.

Motor Brands and Efficiency: Several motor brands are listed, including Gamak, Volt, Aemot, and Wat. The efficiency classes are categorized as IE1, IE3, and IE4, with IE2 being the standard.

Motor Components and Variations: The document details variations in motor components, including brake brands (EMF, Fatih), types of brakes (220V cooler, 24V cooler, double disk brake), and encoders (HPL and HTL pulse rotary encoders). It also mentions thermistors, heaters, and external fans with specific voltage options.

Special Motors: Special motor types include servo motors, DC motors, vector motors, torque motors, hydraulic motors, pneumatic motors, explosion-proof motors, and synchronous motors. It notes that some motors are not provided by the factory.

Service Factor: The service factor (Sf) is crucial for gearboxes and depends on the load characteristics of the machine. It categorizes loads into uniform, moderate, and heavy, with examples provided for different machinery types, such as chain-bucket excavators and conveyors.

Load Characteristics of Gearboxes: The document provides a detailed table of load characteristics for various machines and applications, including excavators, conveyors, cranes, pumps, metalworking machines, and food industry machines. It specifies the load type (uniform, moderate, heavy) and the corresponding service factor based on daily working hours.

Overview: The document provides detailed technical specifications and operational guidelines for various types of machinery, including torque machines, piston machines, gearboxes, and motors. It includes information on load characteristics, motor performance, brake systems, and installation instructions.

Load Characteristics: The document categorizes machines based on their load characteristics: Uniform Load (U), Moderate Load (M), and Heavy Load (H). It provides specific load values for different types of machines, such as electric motors, turbines, and hydraulic systems, across various daily working periods.

Motor Performance: Detailed specifications for motors are provided, including power (KW), speed (r.p.m.), rated current, torque (Nm), efficiency (IE Class), and duty type. The document lists these parameters for motors with different speeds, highlighting their efficiency at 100% and 75% load.

Brake Systems: The document describes three types of brakes: brakes without cooling fans, brakes with cooling fans, and brakes with micro switches. It explains their applications, particularly in short-period and continuously running motors, and provides guidelines for delayed and non-delayed braking systems.

Brake Operating Voltage: Brakes are designed to operate at 24V-DC or 220V-AC. The document specifies the connection requirements for each type and emphasizes the importance of proper earthing for geared brake motors.

Direction of Rotation: For gearboxes with a backstop, the document explains the importance of specifying the direction of rotation (clockwise or counterclockwise) to prevent slippage when the machinery stops.

Installation Instructions: The document provides standard positions for cable entry and terminal box mounting, ensuring proper installation and operation of the machinery.

Helical Gear Units Performance Tables Overview: This document provides detailed performance tables for helical gear units, focusing on key parameters such as power output, speed, ratio, output torque, and radial loads. The tables are structured to offer insights into the operational capabilities of various gear unit types under a service factor of 1.

Key Sections:

Specifications: The tables list specifications including power (kW), output speeds (r.p.m), gear ratio, output torque (Nm), and radial loads (N). These parameters are crucial for determining the suitability of gear units for specific applications.
Performance Metrics: Each entry in the tables provides a comprehensive view of the gear unit's performance, highlighting the relationship between power input and mechanical output capabilities.
Service Factor: All data is presented with a service factor of 1, indicating standard operational conditions without additional safety margins.
Load Capacities: The tables include maximum allowable radial loads, which are critical for ensuring the longevity and reliability of the gear units under various operational stresses.

Data Interpretation: The tables are designed to assist engineers and technical professionals in selecting the appropriate helical gear units based on specific performance requirements. By comparing power output, speed, and torque, users can make informed decisions about the best gear unit for their needs.

Conclusion: This document serves as a technical reference for understanding the capabilities and limitations of helical gear units, providing essential data for optimizing mechanical systems in industrial applications.

Spare Parts List Overview: This document provides a comprehensive list of spare parts for Monoblock Helical Gear Reducers. The parts are listed with their corresponding numbers and translations in multiple languages, including Turkish, English, and French.

Main Sections:

Washers and Spacers: Includes various types of washers (Unterlegscheibe) and spacers (Stützscheibe) used in the assembly.
Keys and Circlips: Details different keys (Passfeder) and circlips (Sicherungsring) essential for securing components.
Seals and Covers: Lists seal covers (Dichtringflansch) and locking covers (Verschlusskappe) for protection and sealing purposes.
Bearing and Shafts: Contains bearings (Roulement) and shafts (Arbre d'entrée/sortie) crucial for the gear mechanism.
Bolts and Flanges: Includes bolts (Sechskantschraube) and flanges (Bride) necessary for structural integrity.

Key Components:

Gears: Various gears (Pignon) are listed, each with a specific designation (Z1, Z2, etc.).
Electric Motor: The document mentions the electric motor (Elektromotor) as a critical component.
Oil Plug: The oil plug (Ölschraube) is highlighted for maintenance purposes.

Notes: The document concludes with notes on the types of gear reducers covered, including specific models and configurations.

Catalog excerpts

Helical Geared Motor / Motoreducteurs helicoidal 2020Gearboxes and Drives / Moto Reducteurs

Open the catalog to page 1

iR Serisi Reduktorlerin Genel OzeMIkier! Descriptions and Specifications of the iR Serie / Descriptions et specifications de la serie iR Tip Tanimlamalari - Giri§ Opsiyonlari Unit Designations / Types et designations - Input options / Options d’entree Opsiyonlar - Qiki§ Opsiyonlari Options / Options - Output Options / Options de sortie Reduktor Baglanti Varyasyonlari Mounting Options and Variations / Options de montage et d’accouplement Reduktor Komponent Varyasyon lari Gearboxes Components Variations / Options et variations Motor Varyasyonlari Mounting Options and Variations / Options de montage...

Open the catalog to page 3

İÇİNDEKİLER / INDEX / TABLE DES MATIÈRES Geri Dönüş Kilitli Redüktörlerde Dönme Yönü Direction of Rotation of the Gearbox With a Backstop / Sens de rotation des roulements antiretour Klemens Pozisyonları - Rakor Yönleri Position of Terminal Box / Position de la boite à bornes - Cable entry / Entrée des cables Montaj Pozisyonları Mounting Positions / Positions de montage Yağ Tablosu Lubricant Table / Huiles et lubrifiants Montaj Pozisyonları ve Yağ Miktarları Mounting Positions and Oil Quantities / Positions de montage et quantités d’huiles Redüktörlerin Kontrol ve Bakımları Control and Mintenance...

Open the catalog to page 4

Genel Bilgiler General Information Informations générales

Open the catalog to page 5

SERİSİ / SERIES / SÉRIES • Monoblok döküm gövdeli • Cast iron monobloc housing • Carter monobloc en fonte • 12 Farklı gövde büyüklüğü • Torque range from 85 to 18000 Nm • Ratio range from 3 to 27000

Open the catalog to page 6

İR Serisi Redüktörlerin Genel Özellikleri Descriptions and specifications of the İRSerie / Descriptions et spécifications de la série İR İR serisi redüktörlerin genel özellikleri İR Serisi Redüktörlerin Genel Özellikleri / Descriptions and specifications of the İR Serie / Descriptions et spécifications de la série İR Tamamı helisel dişlilerden oluşan IR serileri, devamlı yük altında ve ağır şartlarda çalışmaya elverişli olarak dizayn edilmiş redüktörlerimizdir. Dişli malzemesi, bu redüktörlere uygun yüksek dereceli çelikten 16MnCr5 veya fiziksel olarak eşdeğer malzemelerden yapılmış ve taşlanmıştır....

Open the catalog to page 7

iR Serisi Reduktorierin Genel OzeMIkier! Descriptions and specifications of the iR Serie / Descriptions et specifications de la serie iR Descriptions et specifications de ia serie iR. Congus pour resister a des charges importantes et fonctionner dans des conditions difficiles, les reducteurs helicoidaux de la serie IR sont parfaitement adaptes a tous types d’applications et configurations. Les pignons helicoidaux sont fabriques a partir d’acier 16McCr5 avec une durete de 57 HRC. Le carter en monobloc offre une grande robustesse et resistance aux reducteurs de la serie IR. La configuration de...

Open the catalog to page 8

Tip Tanımlamaları Unit Designation / Types et designations Helisel dişli redüktörler Helical geared / Motoréducteur à couple Kod Input type designation Giriş milli - ayak montajlı - çıkış milli Input shaft - foot mounted - output shaft Arbre d'entrée - à pattes arbre de sortie Giriş milli flanş montajlı - çıkış milli Input shaft - flange mounted - output shaft Arbre d'entrée - bride de sortie arbre de sortie Giriş milli - ayak ve flanş montajlı - çıkış milli Input shaft - foot and flange mounted output shaft Arbre d'entrée - à pattes et bride de sortie - arbre de sortie Motorlu - ayak montajlı...

Open the catalog to page 9

Options / Options i.MakW Motor opsiyonlari / Motor’s options / Options moteurs Kod Qiki§ Opsiyonlari Output Options / Options de sortie O T3 o' Z3 o IRA... Ayakli - Qiki§ milli Food mounted - Output shaft a pattes - Arbre de sortie IRF... Qiki§ milli - Qiki§ flan§li Output shaft - Flange mounted Arbre de sortie - Bride de sortie IRAF... Qiki§ milli - Ayakli ve giki§ flan§li Output shaft - Foot mounted and output flange Arbre et bride de sortie - a pattes et bride de sortie

Open the catalog to page 10

i.Mak Reduktor Baglanti Varyasyonlari Mounting Options and Variations / Options de montage et d’accouplement Qiki§ mill / Output shaft / Arbre de sortie Kod / Code istenilen degigiklik iiruniin standart flangi uzerinde yapilamayip yeni bir flang tasarlanmasi durumudur. / In the case your configuration require the production of a special flange / Dans le cas ou la configuration de votre application requiert une bride de sortie speciale.

Open the catalog to page 11

Reduktor Komponent VaryasyonlariGearboxes Components Variations / Options et variationsYag / Oil / Huiles Kod / Code Rulman / Bearing / Roulement Kod / Code Govde / Housing / Carter (/) Boya / Paint / Peinture Kod / Code Di§li / Gears / Pignons Kod / Code * 261 kodu, 262 yi kapsamaktadir. / 261 and 262 codes are equivalent / Les codes 26'/ et 262 sont equivalents

Open the catalog to page 12

i.Mak Varyasyonlari Motor Mounting Options and Variations / Options de montage et d’accouplement C CD E _CD Q. =3 O O o „C0 ~C3 ^d Voltaj - Frekans / Voltage and frequency / Voltage et frequence Kod / Code *400 V 50 Hz dig tum sarimlar standart dig kabul edilir. / 400 V 50 Hz are considered as standard / 400 V 50 Hz sont les normes standards Verim sinifi / Efficiency classifications / Classes d’efficience energetique Kod / Code * IE 2 verim sinifi standart kabul edilir. / IE 2 is the standard category / IE 2 etant la norme standard

Open the catalog to page 13

Fren tipi / Type of brake / Type de frein Kod / Code * Sogutmasiz frenlerde motor fan muhafazasi bulunmamaktadir / The brake wihout cooling are installed without fan or cover / Les freins sans refroissiment ne sont pas equipes de couvercle ou d’helice. Enkoder / Encoder / Codeur Kod / Code * Diger encoder ge§itieri igin fabrikaya dani^iniz / For different type of encoder contact our sales team / Pour des type de codeurs differents contactez notre equipe technique Termistor - Isitici / Thermistor and heater / Thermistatet chauffage Kod / Code Harici fan / External fan / Ventilateur externe Kod...

Open the catalog to page 14

R02

R02

Catalog excerpts

All I-MAK Réducteurs catalogs and technical brochures