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R01

R01
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R01

Product catalog summary
Specifications:
The document outlines the specifications of a gearbox system, featuring a cast iron monobloc housing available in 12 sizes. It supports a torque range from 85 to 18000 Nm and offers various input options, including an IEC flange and solid input shaft. Additional options include an external fan and canopy, as well as single-phase motor and reversibility mechanisms.

Service Factor:
The service factor is influenced by the technical specifications and characteristics of the driven machine. It varies based on load characteristics, categorized as Uniform Load (U), Moderate Load (M), and Heavy Load (H). Gearboxes under heavy load conditions require a higher service factor. The daily working period and number of starts also impact the service factor due to material fatigue.

Overhung Load Calculation:
The document includes tables and calculations for determining the overhung load on the output shaft. Adjustments are necessary if the radial load is not applied at the midpoint of the input shaft.

Brake and Electrical Specifications:
Details are provided on brake coil terminals and auxiliary contacts for 24V and 220V systems. The standard mounting position is "KP1" and the cable entry position is "A" unless specified otherwise.

Lubrication and Maintenance:
Oil quantities depend on the mounting position, and regular checks on oil levels and ventilation plugs are necessary. An initial oil change is required after 500 hours, followed by changes every 6000 hours. It is important to ensure all bolts and screws are tightened to prevent vibration and damage.

Certifications:
The gearbox system is certified with ISO 9000:2008, ISO 10002:2004, OHSAS 18001:2007, and CE Declaration of Conformity.

Performance Data:
Detailed tables provide information on output power, speed, service factor, and torque for various gearbox configurations. Overload capacities are specified for different models.
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Catalog excerpts

R01-1

2020 en es Gearboxes and Drives / Motorreductores

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R01-3

Descriptions and Specifications ofthe iR Serie Descripciones Y Especificaciones De La Serie iR Unit Designations Designacion De Unidades Options Opciones Mounting Options and Variations Opciones De Montaje Y Variaciones Gearboxes Components Variations Variaciones De Los Components De Los Reductores Mounting Options and Variations Options de montage et d’accouplement Motor’s Components Variations Variaciones De Componentes De Motores Service Factor Factor De Servicio Load Charasteristics of Gearboxes Caracterfsticas De Carga De Las Maquinas Overhung Loads Cargas Radiates Motor Performance Rendimiento...

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R01-4

INDEX / fNDICE Direction of Rotation of the Gearbox With a Backstop Direction De La Rotation Del Reductor Mecanismos de irreversibilidad Position of Terminal Box Position De La Caja De Terminates Mounting Positions Position De Montaje Lubricant Table Tabla De Lubricantes Mounting Positions and Oil Quantities Position De Montaje Y Candidades De Aceite Control and Mintenance of Gearboxes Control Y Mantenimiento De Los Reductores Gearbox Ordering Pedido De Reductores Power Ratings and Output Speed Table for IR Series Clasificaciones De Potencia Y Velocidad De Salida Para Las Series iR Dimensions...

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R01-5

Information general

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R01-6

iRSERiSi / SERIES • Cast iron monobloc housing • • 12 Size of housing • • Torque range from 85 to • Carcasa monobloque de hierro fundido 12 Tamanos de unidades 85 - 18000Nm par Rango de relacion desde 3 hasta 27000

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R01-7

Descriptions and specifications of the iR serie. Designed to work under heavy loads and in hard conditions, the helical IR serie is perfectly adapted to a wide range of applications. The helical gears are made of 16MnCr5 steel and match the 57 HRC Standards, each gear is heat treated and controlled to make sure that it match the highest standards. The robust monobloc housing is made of GG20 iron and is machined under state of art standards. With a 90-degree configuration the IRK Series is perfectly adapted to applications requiring a high resistance from the gear unit. This configuration also...

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R01-9

Unit Designation Designacion De Unidad Helical geared Motorreductores Coaxiales Tipo de entrada Code Input type designation IRA... IRF... IRAF... IRAM... IRFM... IRAFM... IRAP... IRFP... IRAPM... IRFPM... IRAFPM. Input shaft - Foot mounted - Output shaft Input shaft - Flange mounted - Output shaft Input shaft - Foot and flange mounted - Output shaft With motor - Foot mounted - Output shaft With motor - Flange mounted - Output shaft With motor - Foot and flange mounted - Output shaft IEC input flange - Foot mounted - Output shaft IEC input flange - Flange mounted - Output shaft IEC Flange with...

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R01-10

Opciones i.Mak Motor’s options / Opciones De Motorreductores Code Options BRH Brake with hand release BDH Double brake with hand release M Mono phase motor Freno Freno manual Freno doble Doble frenos con volante Condificador Embragues electromagneticos Ventilador externo Dosel Sin ventilador Motor monofasico Mecanismos de irreversilidad IRA... Food mounted - Output shaft Con pie - Eje de salida IRF... Output shaft - Flange mounted Eje de salida - Brida de salida IRAF... Output shaft - Foot mounted and output flange Eje de salida - Con pie y brida

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R01-11

i.Mak Mounting Options and Variations Opciones De Montaje Y Variaciones Output shaft / Eje De Salida *ln the case your configuration require the the production of a special flange En El Caso En Que Su Configuracion Requiera De Produccion De Una Brida Especial

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R01-12

Gearboxes Components VariationsVariaciones De Componentes De MotoresOil / Aceites Code * 261 and 262 codes are equivalent / Los Codigos 261 Y 262 Son Equivalentes

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R01-13

Mounting Options and Variations Opciones De Montaje Y Variaciones Voltage and frequency / Voltaje Y Frecuencia Code *400 V 50 Hz are considered as standard / 400 V 50hz Son Consideradas Como Estandar * IE2 is the standart category / IE2 Es La Categoria Estandar

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R01-14

Motor’s Components VariationsVariaciones De Componentes De MotoresBrake’s brand / Marcas De Freno Code *The brake wihout cooling are installed without fan or cover / El freno sin refrigeracion es instalado sin ventilador o cubierta Encoder I Rotativo Code *For different type of encoder contact our sales team / Para Otro Tipo De Codificadores, Contactese Con Nuestro Equipo De Ventas Thermistor and heater /TermistorY Calentador Code External fan / Ventilador Externo O o CD O o' C/) CD o *Ourfactory is not providing such motors / Para Otro Tipo De Codificadores, Contactese Con Nuestro Equipo De...

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R01-15

i.Mak Service Factor Service Factor (Fs) Value of the service factor of a gearbox depends on all technical and characteristic specifications of a driven machine. Generally machines have three types of loading characteristics: 3. HEAVY LOAD (H) Even if the torques required by three different machines operating at three different load specifications are equal. Gearbox of the machine operating under heavy load conditions should have greater service factor. Daily working period has effect on gearbox elements due to the materials fatigue of working parts. It must be taken into account that all machines...

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R01-17

i.Mak Load Charasteristics of Gearboxes Caracteristicas De Carga De Las Maquinas Chemical Industry Industria Quimica Cooling drums Mixers Agitators ( Liquids) Agitators ( Semi Liquids ) Drying drums Centrifuges ( Lights) Centrifuges ( Heavy) U Agitadores (liquidos fluidos) U M Agitadores (liquidos viscosos) M Rubber Machines Wood Working Machine Washing Machines Torque Machine

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R01-18

Load Charasteristics of Gearboxes Caracteristicas De Carga De Las Maquinas LMak Cranes Metal Working Machines Metalurgia y Trabajo de los Metales Planing machine Hammer Engraving machine Presses Shears Forging presses Machines tools ( Main Drives ) Machinestools(Auxiliary Drives) M Maquinas De Herramientas (Unidades Principales) M U Maquinas De Herramientas (Unidades Auxiliares) U Food Industry Machines Industria Alimenticia Filling machines ( Bottles, Contaniers.) U Sugar beet cutters M Sugar beet washers M Maquinas De Llenado (Botellas, Contenedores) U Cortadoras De Remolacha Azucarera M Agitadores...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.