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Parallel gear units for hoist drums - IRC Series

Parallel gear units for hoist drums - IRC Series

Product catalog summary

General Features of IRC Series Gearboxes:
The IRC Series gearboxes by I-MAK are designed for hoist and winch applications, featuring a monobloc cast iron housing. They are available in five sizes for lifting applications from 0.5 to 50 tonnes, with a ratio range from 24 to 198 and drum diameters from 110mm to 450mm. These gearboxes support high radial loads and are compatible with B5 PAM flanges according to A-DIN EN 50347 standards.

Technical Explanations:
Hoist classifications follow ISO 4301/1 and FEM 9.511/86 standards, ranging from M1 to M8 and 1Dm to 5m. The document details load capacity, hook path, drum diameter calculations, output torque, nominal power, and permissible overhung loads. Options include drum flanges, electromagnetic brakes, thermistors, special oils, and custom paint configurations.

Unit Designation:
The document provides input options for geared motors used in hoisting drums, highlighting adaptability and customization for different applications.

Type Designations:
Various input and motor configurations are specified, including solid input shafts, motorized options, and IEC input flanges, each with a specific code like İRC for solid input shafts and İRCPM for IEC input flange with motor.

Options and Variations:
The document outlines numerous options for gearboxes, motors, and components, including drum connection flanges, brake types, encoder options, and various shaft and flange configurations, each coded for easy reference.

Gearbox Component Variations:
Details on variations in gearbox components such as oil types, seals, bearings, housing materials, gears, and paint options are provided, with special configurations available for specific applications.

Motor Variations:
Motor variations include voltage and frequency options, IP classifications, isolation classes, and bearing types. Special motors like servo, DC, and explosion-proof motors are mentioned, with a note that some are not supplied by the factory.

Brakes:
Three types of brakes are described: brakes without cooling fans for short-term use, brakes with cooling fans for continuous use, and brakes with micro switches for high-power motors. The document discusses delayed and non-delayed braking systems, emphasizing the standard connection for delayed operations.

Brake Types and Configurations:
1. Cooling Fan Brakes: Mounted directly behind the cooling fan location, requiring an extension of the motor's drive shaft, recommended for continuous brake use.
2. Manual Release Brakes: Equipped with a manual release key to prevent prolonged stops, suitable for high-power motors.
3. Delayed Stop Brakes: Used in various applications, operating with or without the delay option, requiring proper connection for optimal function.

Brake Operating Voltage:
Brakes operate at 24V-DC or 220V-AC. 220V brakes connect directly to the motor terminal box, while 24V brakes require a 220/30V transformer with a rectifier unit, available upon request. Geared brake motors must be earthed.

Ordering Data for Brakes:
1. Brake Torque
2. Brake Type
3. Brake Operating Voltage
Specify if a 220/30V transformer with rectifier is needed for 24V brakes.

Brake Selection Table:
The table provides motor sizes, power ranges, and corresponding braking torque for light and strong braking applications.

Drum Connection Flange:
The IRC Series gearboxes are equipped with a geared shaft based on DIN 5480 standards, with flanges adapted for standard drums.

Structures Classification:
According to ISO and FEM standards, structures are classified based on load spectrum and usage frequency, ranging from regular nominal load to very light loads.

Mechanisms Classification:
Based on FEM section 9, mechanisms are classified by frequency of use, from regular maximum frequency to very low frequencies.

Service Factor for Gearboxes:
The service factor for IRC Series gearboxes is defined by load type and usage class, with factors ranging from light to very heavy loads.

Control and Maintenance of Gearboxes:
Regular checks include oil level and type, ventilation plug functionality, and bolt tightness. Misalignment during installation can cause harmful vibrations.

Specifications and Maintenance Procedures:

Initial oil change is required after 500 hours of operation, followed by periodic changes every 6000 hours.
Regularly check oil levels and consult the I-MAK catalogue for the appropriate type and quantity of oil.
Ensure the ventilation stopper is active to prevent pressure build-up and potential leaks.
Inspect connection bolts and screws before starting geared motors to avoid vibrations and damage.

Technical Support and Consultation:

For technical issues, refer to the user guide or contact the reseller or nearest I-MAK technical center.

Mounting Positions and Oil Quantities:

Oil quantities vary based on mounting positions (P1, P3, P5, P6) and gearbox types (e.g., İRCM 73, İRCM 83).

Lubricant Specifications:

Different types of oils (mineral and synthetic) are specified with their viscosity classes and usage temperatures.

Gearbox Selection and Ordering:

Selection forms include crane class, operating hours, load state, and motor type.
Standard mounting position is KP4, and cable entry position is A unless specified otherwise.

Motor Performance:

Motor specifications include power, speed, torque, efficiency, and IE class.

Overview: This document provides detailed specifications and classifications for hoisting systems, focusing on drum diameters, lifting speeds, crane classes, motor power, output speeds, reduction ratios, and output torque. It includes tables that categorize these parameters for various hoisting applications.

Specifications: The document lists specifications for different hoisting systems, including drum diameters ranging from 110 mm to 200 mm, lifting speeds from 10 m/min to 59 m/min, and motor power from 0.37 kW to 7.5 kW. The crane classes are categorized under ISO (FEM) standards, indicating the application suitability and operational conditions.

Procedures: The tables provide a systematic approach to selecting the appropriate hoisting system based on the required lifting speed, drum diameter, and motor power. The reduction ratios and output torque are also specified to ensure compatibility with the intended application.

Standards and Classifications: The document adheres to ISO (FEM) standards for crane classification, ensuring that the hoisting systems meet international safety and performance criteria. The classifications help in determining the appropriate system for specific lifting applications.

Recommendations: Users are advised to select hoisting systems based on the detailed specifications provided, ensuring that the chosen system aligns with the operational requirements and safety standards. The document emphasizes the importance of considering all parameters, including drum diameter, lifting speed, and motor power, to achieve optimal performance.

Key Data from Tables: The tables highlight critical data such as the relationship between drum diameter and lifting speed, the impact of motor power on output torque, and the significance of reduction ratios in determining system efficiency. These data points are crucial for making informed decisions regarding hoisting system selection.

Overview: This document provides detailed specifications and classifications for hoisting applications, focusing on power and ratio tables. It includes data on drum diameters, lifting speeds, crane classes, motor power, output speeds, reduction ratios, and output torque.

Specifications: The document lists various models of hoisting systems, each with specific parameters such as drum diameter (ranging from 170mm to 240mm), lifting speeds (from 8.6 m/min to 51 m/min), and motor power (from 1.1 kW to 11 kW). The output speeds and torque are also specified for each model.

Procedures: The tables are organized by drum diameter and provide a comprehensive view of the performance characteristics of each hoisting system. This includes the classification of the crane according to ISO (FEM) standards, ensuring compliance with industry norms.

Key Data: The tables highlight the relationship between the drum diameter and the lifting speed, showing how these factors influence the power requirements and output torque. For example, a larger drum diameter generally corresponds to higher lifting speeds and greater power output.

Recommendations: The document suggests selecting hoisting systems based on specific application needs, considering factors such as required lifting speed, power availability, and torque requirements. It emphasizes the importance of adhering to ISO (FEM) classifications for safety and efficiency.

Conclusion: This technical document serves as a guide for selecting and understanding the specifications of hoisting systems, providing essential data for engineers and technicians in the industrial equipment sector.

Overview: This document appears to be a technical catalog for hoisting systems, specifically focusing on the specifications and performance metrics of various crane models. It includes detailed tables with parameters such as drum diameter, lifting speeds, crane class, motor power, output speeds, ratio, and output torque.

Specifications: The document lists multiple crane models, each identified by a unique code (e.g., İRCM 93 / 100 L 4a). Key specifications include:

Drum Diameter: Ranges from 170 mm to 240 mm.
Lifting Speeds: Varies from 8.6 m/min to 51 m/min.
Crane Class: Classified according to ISO (FEM) standards.
Motor Power: Ranges from 1.1 kW to 7.5 kW.
Output Speeds: Detailed in revolutions per minute (r.p.m).
Output Torque: Provided in kg, indicating the force exerted by the crane.

Procedures and Recommendations: The document does not explicitly outline procedures or recommendations but provides comprehensive data for selecting the appropriate crane model based on specific lifting requirements.

Data Interpretation: The tables are crucial for understanding the performance capabilities of each crane model. For instance, a higher drum diameter typically correlates with increased lifting capacity and speed. The motor power and output torque are critical for determining the crane's efficiency and suitability for heavy-duty applications.

Conclusion: This catalog serves as a detailed reference for engineers and procurement specialists in the hoisting industry, aiding in the selection of cranes based on precise technical requirements.

Overview: The document provides detailed specifications and classifications for hoisting equipment, focusing on drum diameters, lifting speeds, crane classes, motor power, output speeds, ratios, and output torque. It includes tables for power and ratio calculations for various hoisting applications.

Specifications: The document lists various models of hoisting systems, each with specific parameters such as drum diameter (ranging from 270mm to 440mm), lifting speeds (measured in meters per minute), crane class (ISO/FEM standards), motor power (in kW), output speeds (in RPM), reduction ratios, and output torque (in kg).

Key Parameters: - Drum Diameter: Critical for determining the capacity and efficiency of the hoisting system. - Lifting Speed: Varies across models, affecting the operational speed of the crane. - Crane Class: Indicates the application suitability and durability of the crane. - Motor Power: Essential for determining the lifting capacity and energy consumption. - Output Torque: Affects the mechanical advantage and efficiency of the hoisting system.

Recommendations: Selection of hoisting equipment should consider the specific application requirements, including load capacity, lifting speed, and operational environment. Proper matching of drum diameter and motor power to the intended use is crucial for optimal performance.

Conclusion: The document serves as a comprehensive guide for selecting and understanding the specifications of hoisting equipment, providing essential data for engineers and procurement specialists in the industry.

Catalog excerpts

Parallel gear units for hoist drums - IRC Series-1

Hoist Drive Geared Motor / Motoreducteurs a Tambour

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Parallel gear units for hoist drums - IRC Series-3

LMak igiNDEKiLER / INDEX / TABLE DES MATIERES iRC Serisi Reduktorlerin Genel OzeMikleri Descriptions and Specifications of the IRC Serie / Descriptions et specifications de la serie IRC Teknik Tanimlamalar Technical Explanations / Descriptions techniques Tip Tanimlamalari Unit Designitation / Types et designations Opsiyonlar Options / Options Reduktor Baglanti Varyasyonlari Mounting Options and Variations / Options de montage et d’accouplement Reduktor Komponent Varyasyonlari Gearboxes Components Variations / Options et variations Motor Varyasyonlari Mounting Options and Variations / Options...

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Parallel gear units for hoist drums - IRC Series-4

igiNDEKiLER / INDEX / TABLE DES MATIERES i.Mak Servis Faktoru Service Factor / Service facteur Reduktorlerin Kontrol ve Bakimlari Control and Maintenance Gearboxes / Controle et maintenance des reducteurs Montaj Pozisyonlari ve Yag Miktarlari Mounting Positions and Oil Quantities / Positions de montage et quantites d’huiles Motor Buyuklugune Gore Geometrik Mumkun Qevrim Oranlari Geometrically Possible Combinations of Ratios According to Motor Size / Combinaisons de ratios possibles en fonction de la configuration moteur Yag Tablosu Lubricant Table / Huiles et lubrifiants Klemens Pozisyonlari...

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Parallel gear units for hoist drums - IRC Series-5

İRC SERİSİ / SERIES / SÉRIES • Monoblok döküm gövdeli • Cast iron monobloc housing • Carter monobloc en fonte • 5 Farklı gövde büyüklüğü • Torque range from 800 to 13000 Nm • Ratio range from 24 to 198 • Rapport de réduction compris entre 24 e

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Parallel gear units for hoist drums - IRC Series-6

Genel Bilgiler General Information Informations générales

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Parallel gear units for hoist drums - IRC Series-7

İRC Serisi Redüktörlerin Genel Özellikleri Descriptions and specifications of the IRC Serie / Descriptions et spécifications de la série IRC İRC Serisi Redüktörlerin Genel Özellikleri / Descriptions and specifications of the IRC Serie / Descriptions et spécifications de la série IRC İRC serisi redüktörlerin genel özellikleri İ.Mak redüktör tarafından üretilen İRC serisi redüktörler, monoblok gövde yapısında, helisel dişli ve üç kademeli vinç tamburu tahrik redüktörleridir. İRC serisi redüktörler beş adet gövde büyüklüğüne sahiptir. 0,5 ton ile 50 ton aralığında uygulamalarda kullanılmaktadır....

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Parallel gear units for hoist drums - IRC Series-8

İRC Serisi Redüktörlerin Genel Özellikleri Descriptions and specifications of the IRC Serie / Descriptions et spécifications de la série IRC Descriptions et spécifications de la série IRC. Disponibles en 5 tailles de carters, les réducteurs de la série IRC présentent des caractéristiques techniques adaptés à des charges allant de 0.5 tonnes à 50 tonnes. La série IRC présente une large gamme de spécifications techniques et d’options. Les rapports de réduction disponibles s’étendent de 24 à 198, le diamètre du tambour s’étend de 110 à 450 mm proposant ainsi jusqu’à 5 retombées. Nos procédés d’usinage...

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Parallel gear units for hoist drums - IRC Series-9

i.Mak Teknik Tanimlamalar Technical Explanations / Descriptions techniques Teknik tanimlamalar Ving sirnflari Ving simflari toplam galigma suresi ve yukleme durumuna gore degigkenlik gosterir. ISO 4301/1 standardina gore M1 ile M8 arasinda, FEM 9.511/86 standardina gore 1Dm ile 5m arasinda ving siniflari vardir. Yukleme turn Toplamda 4 gegit yukleme sinifi vardir. Bunlar; Hafif, Orta, Agir ve Qok Agir diye adlandirilir. Kaldirma kapasitesi Bir vincin kaldirabilecegi maksimum yuku ifade eder. Kanca yuksekligi Vincin kancasinin en yuksekteki ile en algaktaki pozisyonlari arasindaki mesafedir. Halat...

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Parallel gear units for hoist drums - IRC Series-10

Teknik Tanimlamalar Technical Explanations / Descriptions techniques i.Mak Technical explanations Hoist classification State of loading Load capacity Based on the state of loading and total duration of use, the hoist classifications (ISO 4300/1) can be listed as follow M1, M2, M3, M4, M5 and M6. The FEM( European federation of material handling) legislation 9.511/86 is defining technical standard from 1Dm to 5m. The state of loading is an indication of the frequency and magnitude of loads that a hoist can handle. This standard is composed of 4 categories Light - Moderate - Heavy - Very heavy. Definition...

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Parallel gear units for hoist drums - IRC Series-11

i.Mak Teknik Tanimlamalar Technical Explanations / Descriptions techniques Descriptions techniques La classification ISO 4300/1 distingue 6 categories differentes M1, M2, M3, M4, M5 ET M6. Chaque categorie est definie par les caracteristiques de la charge et la duree total d'utilisation. La legislation 9.511/86 de la FEM (Federation Europeenne de la manutention) distingue 8 categories allant de 1Dm a 5m. L'etat de sollicitation precise dans quelles proportions l'appareil de levage est utilise a charge maximum ou a charge reduite. On distingue ainsi quatre etats de sollicitation caracterises :...

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Parallel gear units for hoist drums - IRC Series-12

Unit Designitation / Types et designations Ving sistemleri kaldirma reduktoru Geared motor for hoisting drums / Motoreducteurs pour tambours de ponts roulants et grues Girig opsiyonlari Input options / Options d’entree iRC Girig milli Solid input shaft Avec arbre de sortie iRCM Motorlu With motor Avec moteur iRCP IEC pam flangli IEC input flange Avec bride PAM - IEC iRCPM IEC pam flangli motorlu IEC input flange with motor Avec bride PAM-IEC et moteur

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Parallel gear units for hoist drums - IRC Series-13

i.Mak Opsiyonlar Options / Options Reduktor opsiyonlari / Gearboxes options / Options des motoreducteurs

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Parallel gear units for hoist drums - IRC Series-14

Reduktor Baglanti Varyasyonlari Mounting Options and Variations / Options de montage et d’accouplement i.Mak Qiki§ mili / Output shaft / Arbre de sortie Kod / Code istenilen degi§ilklik urunun standart flan§i uzerinde yapilamayip yeni bir flan§ tasarlanmasi durumudur. / In the case your configuration require the production of a special flange / Dans le cas ou la configuration de votre application requiert une bride de sortie

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