*mydirectindustry

K01

K01

Product catalog summary

General Features of İRK Series Gearboxes:
The İRK series gearboxes are designed for heavy-duty applications and harsh environments, featuring a bevel helical design. Constructed from high-grade 16MnCr5 steel with a hardness of 57 HRC, they have a robust monobloc housing made from GG20 iron for high resistance and easy maintenance. Configurations include output shaft, hollow shaft, double output shaft, shrink disk, and various flange options. Motor configurations range from 0.12 kW to 200 kW, with torque options from 25 to 18000 Nm.

Unit Designations:
Input options include solid input shaft, flange-mounted hollow shaft, and IEC input flange configurations. Models are available with or without motors, and options for special shaft dimensions and materials are offered.

Options:
Gearbox options include various output configurations such as right or left output flanges and shafts, double output shafts, and torque arms. Motor options include brakes, encoders, electromagnetic clutches, external fans, and more.

Mounting Options and Variations:
Mounting variations cover special shaft dimensions, materials, and hardened shafts. Hollow shaft options include special dimensions and materials, with additional options for seals, bearings, and housing materials.

Component Variations:
Components such as oil types, seals, bearings, housing, gears, and paint have various options, including synthetic and food-compatible oils, special seals and bearings, and different paint types for corrosion resistance.

Voltage and Frequency Specifications:
Special voltage and frequency motors are available, with 400 V 50 Hz considered standard. Deviations from this are non-standard.

Protection Class:
Standard protection class is IP 55, with options ranging from IP 54 to IP 66.

Isolation Class:
Class F is the standard for isolation, with options for Class B and H. For environments outside 0°C to 40°C, consult the factory.

Bearing Options:
Includes bearings for hot and cold environments, isolated bearings, and backstop bearings. Consultation is advised for temperatures outside 0°C to 40°C.

Brand Options:
Available brands include Gamak, Volt, Aemot, and Wat Motors.

Efficiency Class:
IE 2 is the standard efficiency class, with options for IE 1, IE 3, and IE 4.

Brake Options:
Includes various brands and types, such as EMF and Fatih brakes, with options for cooling and special voltage.

Encoder Options:
Various pulse rotary encoders are available, with consultation recommended for other types.

Thermistor and Heater Options:
Includes PTC thermistors, bimetallic switches, and pressure sensors.

External Fan Options:
Available in various voltages, including 24 VDC and 380 VAC.

Special Motor Options:
Includes servo, DC, vector, torque, hydraulic, pneumatic, explosion-proof, and synchronous motors.

Service Factor:
Service factor depends on the load characteristics of the machine, with categories for uniform, moderate, and heavy loads. An example is provided for calculating the service factor for a chain bucket excavator.

Load Characteristics of Gearboxes:
Details various applications and their load characteristics, such as excavators, conveyors, and pumps, with corresponding service factors based on daily working hours and load type.

Specifications and Features:
Motor reducers equipped with brakes can operate with or without a stop delay. Proper connection is essential for optimal functionality.

Brake Operating Voltage:
Brakes are designed to operate at 24V-DC or 220V-AC. For 220V brakes, connections are made directly to the motor terminal box. For 24V brakes, a 220/30V transformer and rectifier are required.

Ordering Information for Brakes:
When ordering brakes, specify the brake torque, type, and operating voltage. Indicate if a transformer unit is needed for 24V brakes.

Brake Connection Types:
Details on the types of connections available for brakes are provided.

Torque Arm:
A special torque arm is designed to connect the gearbox with the hosting structure, reducing vibrations and prolonging the gearbox's life. It facilitates quick mounting and easy maintenance.

Mounting Positions:
Standard mounting positions for foot and flange-mounted gearboxes are outlined, with default positions if not specified during ordering.

Oil Quantities Per Mounting Position:
Information on the required oil quantities based on mounting positions is provided.

Lubricant Table:
A table of recommended lubricants specifies types, viscosity classes, and usage temperatures.

Control and Maintenance:
Regular checks on oil levels, ventilation, and connection bolts are advised. Oil should be changed after 500 hours of initial operation and every 6000 hours thereafter. For technical issues, consult the user guide or contact the nearest technical center.

Gearbox Ordering:
Details on ordering gearboxes, including housing size, options, pole number, frame length, and motor size, are provided.

Catalog excerpts

Konik Dişli Redüktörler Helical Bevel Geared Motor / Motoréducteurs à couple conique

Open the catalog to page 1

iRK Serisi Reduktorlerin Genel OzeMIkier! Descriptions and Specifications of the iRK Serie / Descriptions et specifications de la serie IRK Tip Tanimlamalari Unit Designations / Types et designations Opsiyonlar Options / Options £iki§ Opsiyonlari Output Options / Options de sortie Reduktor Baglanti Varyasyonlari Mounting Options and Variations / Options de montage et d’accouplement Reduktor Komponent Varyasyonlari Gearboxes Components Variations / Options et variations Motor Varyasyonlari Mounting Options and Variations / Options de montage et d’accouplement Motor Komponent Varyasyonlari Motor’s...

Open the catalog to page 3

igiNDEKiLER / INDEX / TABLE DES MATIERES Fren Segim Tablosu Brake Selection Table / Table de selection des freins Geri Donug Kilitli Reduktorlerde Donme Yonu Direction of Rotation of the Gearbox With a Backstop / Sens de rotation des roulement anti-retour Moment Kolu Torque Arm / Bras de couple Montaj Pozisyonlari Mounting Positions / Position de montage Klemens Pozisyonlari Position of Terminal Box / Position de la boite a bornes Montaj Pozisyonlari ve Yag Miktarlari Mounting Positions and Oil Quantities / Positions de montage et quantites d’huiles Yag Tablosu Lubricant Table / Huiles et lubrifiants...

Open the catalog to page 4

SERİSİ / SERIES / SÉRIES • Monoblok döküm gövdeli • Cast iron monobloc housing • Carter monobloc en fonte • 10 Farklı gövde büyüklüğü • Torque range from 200 to 18000 Nm • Ratio range from 4 to 21000

Open the catalog to page 5

Genel Bilgiler General Information Informations générales

Open the catalog to page 6

İRK Serisi Redüktörlerin Genel Özellikleri Descriptions and specifications of the İRK Serie / Descriptions et spécifications de la série İRK İRK serisi redüktörlerin genel özellikleri İRK Serisi Redüktörlerin Genel Özellikleri / Descriptions and specifications of the İRK Serie / Descriptions et spécifications de la série İRK Tek kademesi konik dişli diğer dişli kademeleri helisel olan IRK serileri, devamlı yük altında ve ağır şartlarda çalışmaya elverişli olarak dizayn edilmiş redüktörlerimizdir. Dişli malzemesi, bu redüktörlere uygun yüksek dereceli çelikten 16MnCr5 veya fiziksel olarak eşdeğer...

Open the catalog to page 7

iRK Serisi Reduktorlerin Genel Ozellikleri Descriptions and specifications of the iRK Serie / Descriptions et specifications de la serie IRK Descriptions et specifications de la serie iRK. Congus pour resister a des charges importantes et fonctionner dans des conditions difficiles, les reducteurs a couple conique de la serie IRK sont parfaitement adaptes a tous types duplications et configurations. Les pignons sont fabriques a partir d’acier 16McCr5 avec une durete de 57 HRC. Le carter en monobloc offre une grande robustesse et resistance aux reducteurs de la serie IRK. La configuration a 90...

Open the catalog to page 8

Tip TanimlamalariUnit Designation / Types et designationsKonik di§lili reduktorler Helical bevel geared motor / Motoreducteurs a couple conique Kod IRK... Giri§ milli - delik milli IRKF... Giri§ milli - flans montajli - delik milli IRKM... Motorlu - delik milli IRKFM... Motorlu - flans montajli - delik milli IRKP... IEC gins flansli - delik milli IRKFP... IEC gins flansli - flans montajli - delik milli IRKPM... IEC gins flansli motorlu - delik milli IEC gins flansli motorlu - flans montajli IRKFrlVI... delik milli Input shaft - hollow shaft Input shaft - flange mounted - hollow shaft With motor...

Open the catalog to page 9

Options / Options i.MakW Reduktor opsiyonlari / Gearboxes options / Options des motoreducteurs iRK Serisi reduktorlerde flan§ baglantili olmayan urunlerde moment kolu standarttir. For all geared motors without flange, the torque arm is standard and not optional. Les bras d’attraction sont standards pour tous les reducteurs fournis sans bride de sorties. Motor opsiyonlari / Motor’s options / Options moteurs

Open the catalog to page 10

Çıkış Opsiyonları Output Options / Options de sortie Çıkış Opsiyonları / Output Options / Options de sortie Delik milli Hollow output shaft / Arbre creux Çıkış milli - Çıkış flanşlı (Sağ) Output shaft-Output flange(Right) / Arbre et bride de sortie(Droite) Çıkış milli (Sol) Output shaft (Left) / Arbre de sortie (Gaunche) Çift çıkış flanşlı - Çift çıkış milli Double output flange / Double arbre de sortie Çıkış milli (Sağ) Output flange (Right) / Arbre de sortie (Droite) Çıkış flanşlı (Sol) Output shaft (Left) / Bride de sortie (Gaunche) Çift çıkış flanşlı Double output shaft / Double bride de...

Open the catalog to page 11

Reduktor Baglanti Varyasyonlari Mounting Options and Variations / Options de montage et d’accouplement i.Mak Qiki§ mili / Output shaft / Arbre de sortie Kod / Code Qiki§ flan§i / Output flange / Bride de sortie Kod / Code * istenilen degi;ilklik uruniin standart flan;i Uzerinde yapilamayip yeni bir flan; tasarlanmasi durumudur. / In the case your configuration require the production of a special flange / Dans le cas ou la configuration de votre application requiert une bride d’entree speciale. Giri§ flan§i / Input flange / Bride d’entree Kod / Code Istenilen degi§iklik iirunun standart flan§i...

Open the catalog to page 12

Reduktor Komponent Varyasyonlari Gearboxes Components Variations / Options et variations Yag / Oil / Huiles Kod / Code Kege-tapa / Seal-cover / Joint- bouchon C/5 C .o *£= 03 15 C/5 c: .o Q, o Rulman / Bearing / Roulement C/5 Govde / Housing / Carter <D E o Q. E o u :Q Boya / Paint / Peinture <D C£ Di§li / Gears / Pignons Kod / Code * 261 kodu, 262 yi kapsamaktadir. / 261 and 262 codes are equivalent / Les codes 26'/ et 262 sont equivalents

Open the catalog to page 13

Motor Varyasyonlari Mounting Options and Variations / Options de montage et d’accouplement i.Mak Voltaj - Frekans / Voltage and frequency / Voltage et frequence Verim sinifi / Efficiency classifications / Classes d’efUcience energetique * IE 2 verim sinifi standart kabul edilir. / IE 2 is the standard category / IE 2 etant la norme standard

Open the catalog to page 14

All I-MAK Réducteurs catalogs and technical brochures

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

Brand list