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Industrial gearboxes for agitators
Industrial gearboxes for agitators
The document provides detailed specifications and calculations for various types of gearboxes and geared motors, including bevel geared motors, parallel shaft helical gear units, and heavy-duty helical geared units. It offers technical insights into the design and application of these mechanical components.
The document lists different types of gearboxes, such as flange-mounted bevel geared motors and parallel shaft helical gear units, describing each with specific configurations like IEC flange compatibility and double body construction.
Formulas for calculating gearbox output torque and the required power to operate machinery are provided, with examples demonstrating their application, such as calculating torque for a 1.5 kW motor and determining power for a conveyor system.
The service factor is discussed in relation to the technical specifications of driven machines, categorizing loads into uniform, moderate, and heavy, and explaining its impact on gearbox selection based on load conditions and daily operation time.
Examples illustrate practical applications of calculations, such as determining required motor power for different conveyor inclinations and calculating gearbox speed based on pulley diameter and belt speed.
Key formulas highlighted include the torque calculation formula and the power requirement formula for conveyors, essential for engineers in designing and selecting appropriate gearboxes.
This section provides technical specifications and maintenance guidelines for helical geared motors, focusing on oil management, adjustment procedures, and general information.
Guidelines include regularly checking and tightening screws, changing oil after the first 500 hours and every 6000 hours thereafter, and contacting the company for specific guidance.
Procedures include periodically pumping oil into adjustment bushings, ensuring speed adjustment screws remain stable, varying speed occasionally, and protecting against dust.
Tables detail oil quantities required for different mounting positions and types of helical geared motors.
Tables show output speeds, ratios, service factors, output torque, and radial loads for various motor types and configurations.
A comprehensive list of parts for helical gear units is included, detailing components such as bearings, gears, seals, and bolts, with corresponding part numbers and descriptions.
Catalog excerpts
I-MAK Turkey (Factory-Head Office):
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Genel Bilgiler General Information Einführung Tip Tanımları Type Designations Paralel Milli, Helisel Dişlili Motorsuz Redüktör Paralel Milli, Flanşlı Helisel Dişlili Motorsuz Redüktör Paralel Milli, Helisel Dişlili, Çift Gövdeli Motorsuz Redüktör Paralel Milli,Flanşlı Helisel Dişlili, Çift Gövdeli Motorsuz Redüktör Parallel Shaft Helical Gear Units Parallel Shaft Helical Gear Units, with Flange Double Parallel Shaft Helical Gear Units Double Parallel Shaft Helical Gear Units, with Flange Flachgetriebe, Flanschausführung Parallel Shaft Helical Gear Units, with IEC Flange Parallel Shaft Helical...
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Genel Bilgiler General Information Einführung Redüktörlerin Çıkış Momentleri ve Makinayı Çalıştırmak için Gerekli Güç Hesabı Calculation of Gearbox Output Torque and Required Power to Operate Machine Genel olarak redüktör kataloglarındaki çıkış milindeki momentler tablo halinde verilir. Redüktör çıkış milindeki moment aşağıdaki gibi hesaplanabilir: Output torques of gearbox are generally given as table in the catalogues. Torqueof gearbox outputshaft should be calculated as follows: M2= Döndürme Momenti (Nm) N = Motor Gücü (kW) η = Redüktör Verimi n2 = Redüktör Çıkış Devri M2= Output Torque (Nm)...
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Genel Bilgiler General Information Einführung Örnek 3: Konveyör yere tam paralel taşınsaydı, bu durumda α = 0° olacağından formül (2)’den; The conveyor is at horizontal position. In this case α = 0° From the equation (2) Die benötigte Leistung unter reibungslosen Konditionen, übersteigt entsprechend des Winkels niemals den Wert G. Wenn nun die Angaben in die Formel eingesetzt werden: Standart motor gücünü seçersek 0,55 kW alınır. Standard motor power of 0,55 kW should be taken. Yük Asansörde dik olarak taşınsaydı, bu durumda α = 90° olacağından formül (2)’den; If the load carried at a vertical...
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Genel Bilgiler General Information Einführung Servis Faktörü ( Sf ) Redüktörlerdeki bu değer, tahrik edeceği makinenin bütün teknik ve karakteristik özelliklerine dayanma süresine bağlıdır. Genel olarak makineler yüklenme bakımından üç tip karakteristik gösterirler. Value of the service factor of a gearbox depends on all technical and characteristic specifications of a driven machine. Generally machines have three types of loading characteristics: Dieser Wert des Hubwerkgetriebes, ist gebunden an die Lebensdauer gegen alle technischen und charakteristischen Eigenschaften der Maschine. Im allgemein...
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Genel Bilgiler General Information Einführung Load Charasteristics of Gearboxes Redüktör Yükleme Karakteristikleri EKSKAVATÖRLER Zincir Kovalı Ekskavatörler Chain-Bucket excavators Paletli Yürüyüşler Travelling Gears ( Caterpiller ) Fahrwerke ( Raupe ) Travelling Gears ( Rails ) Fahrwerke ( Schiene ) Manevra Mekanizmaları Manoevring Winches Emiş Pompaları Kovalı Çarklar Bucket Wheels Dönüş Mekanizmalar Slewing Gears Betonmischmaschinen Straßenbaumaschinen İNŞAAT MAKİNALARI İnşaat Asansörleri BUILDING MACHINES Concrete Mixers Road Contruction Machines KALDIRMA VE İLETME TESİSLERİ Zincirli Konveyör...
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Genel Bilgiler General Information Einführung Load Charasteristics of Gearboxes Redüktör Yükleme Karakteristikleri KİMYA ENDÜSTRİSİ CHEMICAL INDUSTRY CHEMISCHE INDUSTRIE Soğutma Tamburları Cooling Drums Çalkalayıcılar ( Hafif Akışkanlar ) Agitators ( Liquids ) Rührwerke ( Leichte Flüssigkeite ) Çalkalayıcılar ( Ağır Akışkanlar ) Agitators ( Semi Liquids ) Rührwerke ( Zähe Flüssigkeite ) Tambur Kurutucuları Drying Drums Centrifuges ( Lights ) Zentrifugen ( Leicht ) Centrifuges ( Heavy ) Zentrifugen ( Schwer ) Boru Hattı Pompaları Pipeline Pumps Kuyu Açma Mekanizmaları Rotary Drilling Equipment...
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Genel Bilgiler General Information Einführung Load Charasteristics of Gearboxes Redüktör Yükleme Karakteristikleri VİNÇ TESİSLERİ Derricking Jib Bomm Gear Vinç Yürüyüşerleri Dönüş Tertibatları Travelling Gears Hoist Gears Slewing Gears METAL İŞLEME MAKİNALARI Planya Makineleri S METAL WORKING MACHINES Planing Machine S Çekiç Tokmak Oyma Makinesi Engraving Machine Makaslar ( Giyotin ) Sıcak Basma Presleri Forging Presses Takım Tezgahları ( Ana Tahrik ) Machines Tools ( Main Drives ) Werkzeugmaschinen ( Hauptantriebe ) Takım Tezgahları ( Yardımcı Tahrik ) Machines Tools ( Auxiliarly Drives ) Werkzeugmaschinen...
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Genel Bilgiler General Information Einführung Load Charasteristics of Gearboxes Redüktör Yükleme Karakteristikleri KAĞIT ENDÜSTRİ MAKİNALARI PAPER INDUSTRY MACHINES Düzleme Silindirleri Holender Kağıt Hamur Makineleri Kalender Taş Presler Vakum Presler Kuru Silindirler Glazing Cylinders Hollenders Pulpers Calender Stone Presses Vacum Presses Drying Cylinders Glättzylinder Holländer Gautschen Kalander Steinpressen Vakuumpressen Trockenzylinder Breakers Rotary Ovens Hammer Mills Ball Mills STEINE - ERDEN Brecher Drehöfen Hammermühlen Kugelmühlen Schlagmühlen Ziegelpressen TAŞ ve KİL MAKİNALARI...
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Genel Bilgiler General Information Einführung Kontrol ve Bakım ►Redüktörlerin yağ seviyesi ve miktarını kontrol ediniz. Yağın cinsini İ.MAK kataloğunda yer alan yağ çizelgelerini kullanarak seçiniz. ►Check the oil levels and quantity of your motors. Chose the type and quantity of oil from the İ.MAK catalogue. ►Havalandırma tapasının faal olup olmadığına bakınız. Hava tahliye deliği çalışmaz ise redüktör gövdesinin içinde biriken hava, basınç oluşturarak keçelerden yağ sızmasına sebep olur. Böylece yağ azalarak çevre kirliliğine yol açar ve redüktörün verimli çalışmasını engellemiş olur. ►Redüktör...
Open the catalog to page 11All I-MAK Réducteurs catalogs and technical brochures
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