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Lift- and Rotating device HDV DUO

Lift- and Rotating device HDV DUO
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Lift- and Rotating device HDV DUO

Product catalog summary
Overview: The document provides detailed technical specifications and product information for the HYWEMA® Lift and Rotating Device HDV DUO, designed for industrial applications such as rail vehicle drive units and construction site vehicle frames.
Specifications: The HDV DUO system includes features like traction drive with frequency converter, crane eyes for alignment, a turntable with threaded holes, protective bellows, precise spindle with safety nut, adjustable screws, and forklift receptacles. The control box is rated IP 65 and includes a safety light and text display with PLC by Siemens. The construction is warp-resistant, and the base plate is designed for concrete floors of class C20/C25.
Technical Data: The document lists various models with specifications such as lifting capacity, torque, hoisting height, and dimensions. For example, the HDVD030-025A4 model has a lifting capacity of 1,500 kg and a torque of 2,500 Nm. The operation voltage is 3 Ph 400 V 50 Hz, with a control voltage of 24 V DC and protection class IP54.
Product Information: The device is used for ergonomic assembly of heavy drive units and welding work on frames. It features a 2-column version with a lifting capacity of up to 5,000 kg and a torque rating of 5,000 Nm. The installation is mobile, allowing relocation without floor damage, and includes quick-change mounts for load adapters to minimize retooling times.
Welding Current Transfer: The system is designed for 500 A leakage current per lift, with electric current transfer through sliding contact and ground fault detection.
Applications: The device is suitable for positioning vehicle frames weighing up to 12,000 kg with dimensions up to 12,170 x 4,570 x 1,737 mm. It offers a torque output of 15,000 Nm, a rotating height of 2,700 mm, and a lifting speed of 1,000 mm/min.
Requirements: The document includes a requirement sheet for specifying operational details, component weights, dimensions, and torsional stiffness. It also outlines the need for detailed drawings for component adaptation.
Contact Information: For queries, contact details for HYWEMA® and PT Hydraulics Australia are provided.
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Catalog excerpts

Lift- and Rotating device HDV DUO-1

Product Information HYWEMA® - System components Lift- and Rotating device HDV DUO Traction drive Crane eyes for a safe alignment Gear with life-time grease device adaption device Traction drive with frequency converter Turntable with 10 threaded holes for a standard adaption Bellows to protect the spindle – easy to replace Precise spindle with load- and safety nut HDVD0 System Components_GB.doc we reserve the right to make changes Adjustable screws for the positioning Included fork lift receptacles for the transport Control box IP 65 with safety light and handling by a text display & PLC Siemens Warp resistant construction by section tubes Speed sensor to register the positioning Base plate with holes, for a correct assembly on concrete floors – class C20/C25

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Lift- and Rotating device HDV DUO-2

Technical data * jeweils Mitte Drehplatte HDVD Technical Data 2013-04-23 Änderungen vorbehalten

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Lift- and Rotating device HDV DUO-3

Technical Data / Typel Technical Data / Typel

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Lift- and Rotating device HDV DUO-4

Data sheet Operation Voltage Control voltage Protection class n: Drehzahl an der Drehscheibe [U/min] HDVD Technical Data Änderungen vorbehalten

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Lift- and Rotating device HDV DUO-5

Product Information HYWEMA® -Lifting and Rotating Device Type HDV 2,0 DUO/f This electro-mechanical lifting and rotating device is used to complete drive units for rail vehicles. It consists of two mobile lifts, which can be adjusted to the various lengths of the modules. The drive unit, including the fixed frame is lifted to the right working height and rotated by 180 degrees for the assembly process. The operator therefore assembles the 4,000 kg heavy drive unit in an ergonomic position.

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Lift- and Rotating device HDV DUO-6

HYWEMA® Lifting and Rotating Device In addition, the entire installation is mounted on a platform. This means that the entire workplace installation can, if necessary, be relocated to a different place without damaging the flooring of the workshop. Since it was important to be able to attach a variety of frames, but keep the retooling times within the unit to a minimum, a number of different load adapters with identical quick-change mounts were supplied. To this end, locating bolts with collars were attached to the rear of the load adapters. HYWEMA® developed this lifting and rotating device for...

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Lift- and Rotating device HDV DUO-7

HDV- Welding Current Transfer HDV-ZU001 -- Welding Current Transfer_GB Welding current transfer laid out for 500 A leakages current each lift. The electric current transfer through sliding contact. Ground fault located on the lift, where the ground wire of the welding set will be tapped.

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Lift- and Rotating device HDV DUO-8

HYWEMA® Lifting and Rotating Device Type HDV 6.0 DUO For welding vehicle frames for aircraft tractors Weld-resistant bellows protect the HYWEMA® self-locking spindle system to make working under raised loads permissible and safe. Use of this HYWEMA® Lifting and Rotating Device has resulted in the assembly lines becoming considerably more productive, while worker absenteeism has fallen due to the improved ergonomic working conditions. These variable installations can be used to position various different vehicle frames weighing up to 12,000 kg and having dimensions of up to 12,170 x 4,570 x...

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Lift- and Rotating device HDV DUO-9

welding-current transmission special bellows against welding sparkles

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Lift- and Rotating device HDV DUO-11

Requirement sheet HYWEMA® - Lifting and rotating device Required quantity _ _ HDV type please mark Stationary Free movable Free movable HDV requirment sheet formular_GB We reserve the right to make changes Page 1 of 2 Operating time: _ _ shift _ _ days per week _ _ cycles per hour Concept of operation… Component details: Dimension L _____ W _____ H _____ mm Torsional stiffness

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Lift- and Rotating device HDV DUO-12

Requirement sheet We need details (sketch / drawing / 3D-file) about center of gravity of the load or load distribution. Please make sure that the maximum torque in all rotary and/or stroke positions not exceeded by the raised component including the adaptation. This also applies to the different stages of the component. Component description… Should the component screwed directly to the turntable? Yes The delivery includes 10 threaded holes max. M16 in the turntable. Should the adaption constructed by HYWEMA ? HDV requirment sheet formular_GB We reserve the right to make changes Page 2 of 2...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.