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FRONT END TIPPING SOLUTIONS

FRONT END TIPPING SOLUTIONS
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FRONT END TIPPING SOLUTIONS

Product catalog summary
About Hyva
Hyva, established in 1979, is a global leader in hydraulic telescopic cylinders, operating in over 130 countries with more than 3,000 employees. The company has 37 subsidiaries and 12 production facilities, serving over 25,000 customers worldwide.
Front End Tipping Solutions
Hyva's design philosophy is driven by customer feedback, leading to innovative tipping equipment. The Alpha cylinder, brackets, and wet kit design enhance productivity, efficiency, and safety with features like stronger, lighter brackets, improved wet kits, and high-pressure gear pumps.
Front End Cylinders
Hyva's front end telescopic cylinders are renowned for reliability and efficiency, offering faster tipping with lower oil volume, suitable for mining, transportation, and construction.
Alpha Series Cylinder
The Alpha series provides faster tipping speeds, longer service intervals, and reduced downtime. It includes cylinders ranging from 5 to 100 tons, featuring high tipping speed, dual rod seals, and maintenance-free bearings.
Wet Kits
Hyva's wet kits are designed for maximum performance and minimal weight, including high-pressure pumps, reinforced tanks, and optimized oil volumes to reduce environmental impact.
Pumps
Hyva offers gear and piston pumps for various applications, designed for durability and efficiency. Gear pumps come in multiple configurations, while piston pumps are suited for high-pressure, long-duration operations.
Oil Tanks
Hyva provides durable oil tanks made from high-quality materials, with various mounting options, optimized for modern vehicles.
Filters and Tip Controls
Hyva offers high-efficiency return oil filters and air breathers to protect hydraulic systems. Tip controls include single and multi-section options for precise operation.
HT Valves
Hyva's HT tipping valves are designed for safety and performance, offering precise control and longer lifespan with options for different oil flow capacities and mounting configurations.
Specifications and Features
Tip Controls Valves: Multi-section tipping valves handle oil flows between 80-160 l/min, suitable for single or double-acting applications.
Knock Off Valves: Available in standard and heavy-duty versions, designed for demanding applications with precise operation and stroke limitation.
Benefits
- Increased lifetime of the hydraulic system and cylinder.
- Easy installation and adjustment.
- Enhanced tipping speed and precise tipping angle control.
Hose Guide Arms
Designed to prevent wear and tear of hydraulic hoses, optimizing hose management for tractor units and semitrailers.
Hyfix and Poly Gripping Device
These devices secure the tipper body in a lowered position while driving empty, reducing vibration, noise, and wear.
Hoses and Adaptors, Maintenance
Hose Guards: Protect hydraulic hoses from damage.
Seal Kits: Genuine Hyva parts ensuring high quality and low lifetime costs.
Pressure Test Equipment: Essential for diagnosing and maintaining hydraulic systems.
Hyva Oil: High-quality hydraulic oil that extends the system's lifespan.
Air and Oil Filter Cartridges: Maintain oil quality and filtration, ensuring the hydraulic system's longevity.
Company Overview
Hyva is a leading provider of transport solutions for commercial vehicles, with a global presence and extensive manufacturing capabilities.
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Catalog excerpts

FRONT END TIPPING SOLUTIONS-1

We move your world TIPPING SOLUTIONS

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FRONT END TIPPING SOLUTIONS-2

About Hyva Founded in 1979, Hyva now operates in more than 130 countries with over 3,000 employees around the world. The Hyva Group, encompasses 37 subsidiaries globally, with an extraordinary sales and service coverage and 12 production facilities in Brazil, China, Germany, India, and Italy, with more than 25,000 customers. In 2017 we reached a production landmark with the production of our two millionth hydraulic telescopic cylinder. Today Hyva cylinders work around the world to satisfy our customer demands in new applications, existing and new geographical territories under various weather...

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FRONT END TIPPING SOLUTIONS-3

FRONT END TIPPING SOLUTIONS FRONT END TIPPING SOLUTIONS Hyva’s design philosophy is a testimony to our ability to listen to the ideas of our customers and partners worldwide. The total system today represents a complete revolution in the way in which tipping equipment is made. Our obsession remains to continuously simplify and improve our products with our revolutionary new Alpha cylinder, brackets and wet kit design. Our engineering achievements offer to maximize productivity for our customers with higher efficiency and safer operation at lower cost. Brackets have been re-engineered to be stronger...

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FRONT END TIPPING SOLUTIONS-4

Cost effective applications with increased payloads and bespoke solutions that reduce the impact on the environment. Hyva’s front end telescopic cylinders are designed for rear-end tippers and tipper trailers and have earned their reputation for reliability and value for money. Our innovative balanced design with lower oil volume allows faster tipping and results in the lightest cylinder in the industry, which simplifies operation, reduce maintenance and boost fuel efficiency. INCREASE YOUR PRODUCTIVITY The Alpha series cylinder is designed by: • Reducing turnaround times with faster tipping speed...

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ADVANTAGES OF OUR CYLINDERS Lower dead weight = Higher payload Faster tipping and lowering = Shorter cycle time Safer and more reliable = Reduced downtime Most efficient : Productive & profitable Cost effective = Can reduce operating costs Longer service intervals = Increased operating time Lower oil &fuel consumption = Environmental friendly Double rod seal • Improved reliability in extreme conditions Increased cylinder overlap • Better side-load resistance for heavy duty off road applications New top eye design Improved dust cap design • Better protection • Longer lifetime Improved cylinder...

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WETKITS Hyva Alpha Series is a complete kit - cylinder and wetkit - delivering maximum performance at minimum weight and with the shortest possible tipping cycle. Hyva hydraulic systems are a collection of high-quality, durable components that will work with every type of truck and are able to meet the toughest applications. All our systems go through extensive lab testing on both, the component and complete solution levels before they leave the factory. BENEFITS • Higher payload capacity • Increased productivity • Light weight, heavy duty and faster performance kits options • Bespoke kits to...

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Each of the hydraulic systems for tipping consists of a number of vital components, selected and assembled according to the requirements of each specific application: • Operating pressure (cylinder, valve, pump) • Flow (pump, valve, hoses, adapters) • Cylinder capacity (oil tank volume) • Type of vehicle • Direction of PTO rotation • Tipping time • The position on the vehicle for individual elements, the system efficiency • Control system and other extra functions Higher operating pressure Standard and heavy duty "HD” versions y faster, shorter cycle time TIPPING VALVE Cylinder mounted optimised...

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FRONT END TIPPING SOLUTIONS-8

GEAR PUMPS BENEFITS • Size ranges from 20 to 124 cm3/rev • Working pressure up to 250 Bar • Maintenance free due to self-priming and minimal number of components. • Trouble-free start-up at low temperatures (temperature of the oil -40°C to +80°C) • Strong, cast iron pump housing, reinforced bearings and forced lubrication • The high pressure at low speed • The ability to change the direction of rotation (Bi rotational) • High power to weight ratio Hyva pumps are manufactured and available in several options, i.e. mounted on three or four holes power take off configuration. There is also the possibility...

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PISTON PUMPS For high pressure and long continuous operation Hyva strongly recommends using a Hyva piston pump characterized by high performance and efficiency. Bent axis design assures slim external dimensions and low noise level operation. These pumps are typically used for heavy and demanding applications where long operation at high pressure is required such as cranes, hook and skip loaders, moving floors, high pressure tippers and many others. The pumps are equipped with safety drainage system, the rotation direction can be easily changed without any special additional tooling. Hyva pumps...

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FRONT END TIPPING SOLUTIONS-10

OIL TANKS Hyva offers a complete range of oil tanks manufactured from the highest quality materials – steel, aluminium. We offer several mounting possibilities - behind the cabin, on the side of vehicle, in the cylinder cradle and others. This allows to compose a variety of hydraulic systems to match all truck and application types. Hyva oil tanks are of highest quality in terms of design and production standards confirmed in several lab and field tests. The design ensures optimized shape, volumes and weight to follow the latest trends on modern vehicles. The outer parts are secured by highest...

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FRONT END TIPPING SOLUTIONS-11

FRONT END OIL TANKS & FILTERS TIPPING SOLUITIONS PUMPS AIR BREATHER Hyva delivers air breather with every type of oil tank, this part is obligatory for every installation and its role is extremely important. It secures the hydraulic system from contamination from the surrounding environment with dust or humidity which can lead to serious and costly damage of the system. This is why Hyva developed a high quality and reliable air breather to meet the most demanding applications including heavy duty mining, its efficiency has been proved around the world. BENEFITS Easy to access and inspect Anti-splash...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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